제품 설명
Custom Luffing Hydraulic Cylinder for crane dump truck Factory direct price
Part 1—–PRODUCT DETAILS
A.Product Features:
1. With Rolling technology, the cylinder is straighter, the surface is harder and its quality is more durable.
2. All piston rod have to go through comprehensive processing: Heat treating Lathing GrindingPolishingHard chrome plating Polishing, this comprehensive processing make the cylinder harder, wearable and acid-proof.
3. Using imported materials for seal kits.
4. The structure kits are made by high-strength Manganese plate
5. Advanced surface treatment:
A. Environmental automatically pipelined painting
B. Cleaning with automatic washing machine
C. Assembling in seal clean workshop
B.Hot Points:
A.Hydraulic cylinder supplier heavy duty multi-stage cylinder: assembled with imported NOK, SKF, Hallite and other brand sealing kits, which can bring better sealing effect and stronger durability.
B.Adopt advanced technology such as CNC machine tools, automatic electroplating and coating equipment for processing to ensure that the surface roughness of all parts is lower and the performance level is higher.
C. It has advanced special buffer device with independent intellectual property rights, which can effectively absorb vibrations and protect the smooth and reliable work and reliable performance of the cylinder.
D. The product uses 27SiMn, 45 # raw materials and has been quenched and tempered, and its tensile strength (σb / MPa)
C. Technical information:
| Name | Model | Stroke | Installation distance | Related pressure | L1 | L2 | L3 | L4 | D1 | D2 | D3 | D4 |
| Luffing hydraulic cylinder for crane | 12T Luffing hydraulic cylinder 2 | 1007 | 1423 | 30 | 1423 | 221 | 121 | 60 | 80 | 80 | 140 | 140 |
| 20T Luffing hydraulic cylinder 2 | 840 | 1277 | 31.5 | 1277 | 190 | 90 | 75 | 85 | 85 | 140 | 138 | |
| 4060 Luffing hydraulic cylinder 2 | 968 | 1320 | 30 | 1320 | 181 | 88 | 65 | 100 | 80 | 166 | 150 | |
| 6.3 TLuffing hydraulic cylinder 2 | 965 | 1315 | 31.5 | 1315 | 170 | 70 | 50 | 60 | 60 | 100 | 100 | |
| 200 Luffing hydraulic cylinder 2 | 891 | 1305 | 31.5 | 1305 | 216 | 106 | 63 | 95 | 70 | 151 | 152 | |
| 360 Luffing hydraulic cylinder 2 | 1003 | 1446 | 31.5 | 1446 | 234 | 119 | 75 | 110 | 90 | 170 | 150 | |
| 400 Luffing hydraulic cylinder 2 | 996 | 1440 | 31.5 | 1440 | 219 | 104 | 75 | 110 | 90 | 170 | 150 | |
| 500 Luffing hydraulic cylinder 2 | 1063 | 1513 | 31.5 | 1513 | 223 | 113 | 80 | 125 | 100 | 185 | 160 | |
| 600 Luffing hydraulic cylinder 2 | 1120 | 1571 | 31.5 | 1571 | 224 | 114 | 83 | 125 | 100 | 185 | 166 | |
| 2200 Luffing hydraulic cylinder 2 | 1260 | 72 | 31.5 | 1260 | 272.5 | 152.5 | 77.5 | 145 | 1451 | 215 | 215 | |
| 2800 Luffing hydraulic cylinder 2 | 725 | 1440 | 32 | 1400 | 163 | 65 | 175 | 175 | 255 | 250 |
Part 2——-Hydraulic Cylinder Photos Application:
Xihu (West Lake) Dis.ng’s quality custom products are produced for OEM applications in a wide variety of CHINAMFG industries, including manufacturing engineering machinery, loaders hydraulic cylinders, vehicle cylinders, construction, forestry, waste management, mining, material handling, industrial applications, agriculture, manufacturing, transportation, marine applications and oil field equipment. Our success has been built on the engineering expertise and manufacturing capabilities we offer to meet the very specific demands of our industry clients.
Part 3——-Why Choose Us
1. Product Research & Development:
Xihu (West Lake) Dis.ng builds quality products that are developed with use in mind. We specialize in working with every customer to share ideas
and gather critical information regarding hydraulic cylinder fit and performance requirements for your specific application.
2.Hydraulic Cylinder Production:
We have the advanced CNC machine tools, a horizontal machining center, a welding robot, parts cleaning agent, automatic assembly lines, automatic painting equipment etc. to hydraulic cylinder ensure a 360-degree quality control of the production process.
3.Hydraulic Cylinder Product Certifications:
4.Perfect after-service:
5. Professional Hydraulic Cylinder Team:
Part 4——Company Information:
ZheJiang XIHU (WEST LAKE) DIS.NG TECHNOLOGY CO.,LTD is a famous hydraulic cylinder manufacture in HangZhou city,ZheJiang province of China. The Head office XIHU (WEST LAKE) DIS.NG was founed in 2001,the main products include a variety of special hydraulic cylinder.It has 5 subsidiaries, and ZheJiang Best Crane Co., Ltd. is 1 of them. The companies are interrelated and independently accounted for and operate independently. The company now covers an area of more than 400 acres, with total assets of 500 million yuan, more than 800 employees, more than 700 sets of high-precision equipment, total industrial output value of over 1 billion yuan, and annual taxes of more than 30 million yuan.
After 18 years development,XIHU (WEST LAKE) DIS.NG now covers an area of 200,000 Square meters, ownes a registered capital of 1000 million RMB,and 250 million RMB worth of fixed assets .XIHU (WEST LAKE) DIS.NG has established long time cooperation with over 80 big companies like Zoomlion, Fukuda Fortaleza, CHINAMFG Vehicle Group, and so on.
Our company have more than 800 units equipment for mass production.We can product around 220 thousand units per year of hydraulic cylinder and 500 units per year of truck crane.
Our company have more than 150 technical staff, Have more than 10 invention patents and 60 utility patents.So we can produce customized products or develop new products.
Good quality is our culture.Welcome to visit our company and build up a long friendship with us!
Part 5—–FAQ
1: What kind terms of payment can be accepted?
A: For terms of payment, L/C, T/T, D/A, D/P, Western Union (can be) could accepted
2: How to pack and transport?
A: Nude with safty protection, only crane can be packed into containers for shipment.
And the truck mounted crane can be deliveried with ro-ro ship.
3: How long is the delivery time??
A: 35 days after receiving the deposit.
4: What about the warranty time?
A: 12 months after shipment or 2000 working hours, whichever occuts first.
5. What about the Minimum Order Quantity?
A: 1 unit. For customized products, the MOQ can be Negotiated.
| 인증: | ISO9001 |
|---|---|
| 압력: | High Pressure |
| 작동 온도: | Low Temperature |
| 연기 방식: | 1인 2역 |
| 작업 방식: | Rotary |
| 수정된 형태: | 스위칭 타입 |
| 맞춤 설정: | 사용 가능 |
|
|---|
Can hydraulic cylinders be used for precise operations like CNC machining or molding?
Yes, hydraulic cylinders can be used for precise operations like CNC machining or molding. While hydraulic systems are commonly associated with heavy-duty applications, they can also provide the necessary precision and control required for precise operations in CNC machining and molding processes. Here’s a detailed explanation of how hydraulic cylinders can be utilized for such precise operations:
1. Force and Control:
– Hydraulic cylinders are capable of generating substantial force, which is essential for precise operations in CNC machining and molding. By using hydraulic pressure, the cylinders can deliver the required force to cut or shape materials accurately or exert pressure for molding operations. The hydraulic system allows precise control over the force applied, ensuring consistent and reliable performance.
2. Adjustable Speed and Positioning:
– Hydraulic cylinders offer adjustable speed and precise positioning capabilities, making them suitable for precise operations. By controlling the flow of hydraulic fluid, the speed of the cylinder’s movement can be adjusted according to specific requirements. This adaptability allows for fine-tuning the machining or molding process, achieving the desired precision in material removal or shaping. Hydraulic systems also enable accurate positioning of tools or molds, ensuring precise operations.
3. Integrated Feedback Systems:
– Advanced hydraulic systems can incorporate feedback sensors and control mechanisms to enhance precision in CNC machining and molding. These sensors provide real-time information about the position, speed, and force exerted by the hydraulic cylinders. The control system processes this data and adjusts the flow of hydraulic fluid accordingly, allowing for precise and accurate control over the operations. The feedback systems help maintain consistent performance and compensate for any deviations, ensuring high precision.
4. Damping and Vibration Control:
– Hydraulic cylinders can be equipped with damping mechanisms to minimize vibrations and ensure stability during CNC machining or molding operations. Vibrations can negatively impact precision by causing tool chatter or material deformation. By incorporating cushioning or damping features, hydraulic cylinders help absorb shocks and suppress vibrations, resulting in smoother and more accurate operations.
5. Customization and Adaptability:
– Hydraulic cylinders can be customized and adapted to meet the specific requirements of CNC machining or molding processes. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with precise specifications. Customized hydraulic cylinders ensure optimal performance and compatibility for precise operations, enabling seamless integration into CNC machines or molding equipment.
6. Energy Efficiency:
– Hydraulic systems can be designed to be energy-efficient, contributing to cost savings in CNC machining or molding operations. By utilizing variable speed pumps, efficient control valves, and well-designed hydraulic circuits, energy consumption can be optimized. This efficiency reduces heat generation, leading to improved stability and precision in operations while minimizing energy costs.
7. Maintenance and Calibration:
– Regular maintenance and calibration of hydraulic systems are essential to maintain their precision in CNC machining or molding applications. Proper lubrication, inspection of seals, and replacement of worn-out components help ensure optimal performance. Regular calibration of control systems and feedback sensors ensures accurate readings and reliable operation, contributing to precision in machining or molding processes.
In summary, hydraulic cylinders can be effectively used for precise operations like CNC machining or molding. Their ability to generate substantial force, adjustable speed and positioning, integration with feedback systems, damping and vibration control, customization and adaptability, energy efficiency, and proper maintenance contribute to achieving the required precision in these operations. By leveraging the strengths of hydraulic systems, manufacturers can enhance the accuracy and reliability of CNC machining or molding processes, resulting in high-quality products and improved productivity.
Customization of Hydraulic Cylinders for Marine and Offshore Applications
Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:
- Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
- Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
- High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
- Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
- Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.
In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.
유압 실린더는 스트로크 길이 및 힘 요구량의 변화에 어떻게 대응합니까?
유압 실린더는 스트로크 길이와 필요한 힘의 변화에 맞춰 설계되어 다양한 용도에 유연성과 적응성을 제공합니다. 피스톤 직경, 로드 직경, 유압, 실린더 설계 등의 요소를 고려하여 특정 요구 사항에 맞게 맞춤 제작할 수 있습니다. 다음은 유압 실린더가 스트로크 길이와 필요한 힘의 변화에 어떻게 대응하는지에 대한 자세한 설명입니다.
1. 실린더 크기 및 설계:
유압 실린더는 다양한 스트로크 길이와 힘 요구 사항에 맞춰 여러 가지 크기와 설계로 제공됩니다. 실린더 직경, 피스톤 면적, 커넥팅 로드 직경은 힘 출력을 결정하는 주요 요소입니다. 실린더 직경과 피스톤 면적이 클수록 더 큰 힘을 생성할 수 있으며, 직경이 작을수록 낮은 힘이 필요한 용도에 적합합니다. 적절한 실린더 크기와 설계를 선택함으로써 스트로크 길이와 힘 요구 사항을 효과적으로 충족할 수 있습니다.
2. 피스톤 및 커넥팅 로드 구성:
유압 실린더는 스트로크 길이의 변화에 맞춰 다양한 피스톤 및 로드 구성으로 설계할 수 있습니다. 단동 실린더는 피스톤이 하나만 있어 한 방향으로만 스트로크를 제공합니다. 복동 실린더는 양쪽에 피스톤이 있어 양방향으로 스트로크를 제공합니다. 텔레스코픽 실린더는 여러 단계로 구성되어 늘어나고 줄어들 수 있으므로 표준 실린더보다 긴 스트로크 길이를 제공합니다. 적절한 피스톤 및 로드 구성을 선택함으로써 원하는 스트로크 길이를 얻을 수 있습니다.
3. 유압 및 유량:
실린더에 공급되는 유압과 유량은 다양한 힘 요구량에 대응하는 데 중요한 역할을 합니다. 유압을 높이면 실린더의 힘 출력이 증가하여 더 높은 힘을 처리할 수 있습니다. 유압 밸브와 펌프를 통해 압력과 유량을 조절함으로써 힘 출력을 제어하고 특정 용도에 맞는 수준으로 맞출 수 있습니다.
4. 맞춤 제작 및 개별 조정:
유압 실린더는 특정 스트로크 길이 및 힘 요구 사항에 맞춰 맞춤 제작할 수 있습니다. 제조업체는 다양한 크기, 스트로크 길이 및 힘 용량의 실린더를 제공합니다. 또한, 특정 스트로크 길이 및 힘 요구 사항을 가진 특수 용도에 맞게 맞춤 설계된 실린더를 제작할 수 있습니다. 유압 실린더 제조업체와 긴밀히 협력하면 필요한 스트로크 길이 및 힘 요구 사항에 정확히 부합하는 실린더를 얻을 수 있습니다.
5. 다중 실린더 및 동기화:
높은 힘이나 긴 스트로크 길이가 요구되는 응용 분야에서는 여러 개의 유압 실린더를 조합하여 사용할 수 있습니다. 유압 시스템을 통해 여러 실린더의 움직임을 동기화함으로써 스트로크 길이와 힘 출력을 효과적으로 증가시킬 수 있습니다. 동기화는 기계식 연결 장치, 전자 제어 장치 또는 유압 회로를 사용하여 구현할 수 있으며, 이를 통해 실린더 전체에 걸쳐 조화로운 움직임과 힘 분배가 보장됩니다.
6. 부하 감지 및 압력 제어:
유압 시스템은 다양한 힘 요구량에 대응하기 위해 부하 감지 및 압력 제어 메커니즘을 통합할 수 있습니다. 부하 감지 시스템은 부하 요구량을 모니터링하고 그에 따라 유압 압력을 조정하여 실린더가 과도한 힘을 발생시키지 않고 필요한 힘을 전달하도록 합니다. 압력 제어 밸브는 유압 시스템 내부의 압력을 조절하여 적용 분야의 요구 사항에 따라 힘 출력을 정밀하게 제어하고 조정할 수 있도록 합니다.
7. 안전 고려 사항:
스트로크 길이 및 필요한 힘의 변화에 대응할 때는 안전 요소를 고려하는 것이 필수적입니다. 유압 실린더는 예상치 못한 하중이나 작동 조건의 변화에 대처할 수 있도록 적절한 안전 여유를 두고 설계 및 선정해야 합니다. 과부하 보호 밸브 및 압력 방출 밸브와 같은 안전 장치를 통합하여 힘의 한계를 초과하는 상황에서 손상이나 고장을 방지할 수 있습니다.
실린더 크기 및 설계, 피스톤 및 로드 구성, 유압 압력 및 유량, 맞춤 제작 옵션, 동기화, 부하 감지, 압력 제어 및 안전 고려 사항과 같은 요소를 고려하여 유압 실린더는 스트로크 길이 및 힘 요구 사항의 변화에 효과적으로 대응할 수 있습니다. 이러한 유연성을 통해 유압 실린더는 광범위한 응용 분야의 특정 요구 사항에 맞게 맞춤 제작되어 최적의 성능과 효율성을 보장합니다.
editor by CX 2023-11-21