Product Description
Product Description
Product name: seamless steel gas cylinder/industrial gas cylinder
Executive standard: ISO9809-1(TPED),UN ISO9809-1,GB/T5099.1
Hydraulic test pressure, Bar: 250bar/300bar
Nominal working pressure, Bar: 150bar/200bar
Material: 37Mn/34CrMo4
Filling medium: oxygen, nitrogen, carbon dioxide, etc.
Diameter (mm): 219mm~325mm
Exporting countries: China, Mexico, South America, Southeast Asia, Turkey, etc.
Nominal water volume (L): 20L~120L
Length (mm): 660mm~1850mm
Use scenario: filling industrial gas, bottle group
Weight (kg): 26.0KG~120.0KG
Company Profile
Welcome to ZheJiang Clean Energy Co. Ltd.
ZheJiang Clean Energy Co., Ltd. is an enterprise that produces and sells various seamless steel cylinders and composite liner gas cylinders such as compressed natural gas cylinders for vehicles, industrial gas cylinders, and fire-fighting cylinders.The company is committed to providing automotive green energy solutions and related environmental protection supporting services.
Our factory
The company was established in 2009 and entered the Xihu (West Lake) Dis. County Economic Development Zone in ZheJiang in 2014. It has built a standardized factory covering an area of 46,000 square meters.The company has focused on R&D and production for more than 10 years, and its global sales volume has reached 2 million.The company has 6 gas cylinder spinning production lines, 2 heat treatment and tempering lines, as well as machining, spraying and winding production lines. It has an annual production capacity of 360,000 gas cylinders, and can produce industrial steel seamless bottles,CNG vehicles, CNG glass fiber hoop wound gas cylinders for CNG vehicles, carbon fiber wound gas cylinders for CNG vehicles, composite material wound gas cylinders for CNG vehicles, steel seamless cylinders for CNG stations, fire-fighting steel cylinders, and LPG Cylinders, respirators and other products.
After years of business development, the "Clean" gas cylinder brand has gained a high reputation and reputation in the market. Its sales network covers Asia, Europe, and the Americas. The products are exported to more than 50 countries and regions including Italy, Brazil, Thailand, India, Uzbekistan and so on.Beginning in 2018, Green Gas Cylinders have successively become qualified suppliers for Foton, Xihu (West Lake) Dis.feng, Chery, ZheJiang Automobile and other auto plants.
Quality Control
Related certificates
QMS:ISO9001,IATF16949
PRODUCT CERTIFICATES& APPROVALS:
SEAMLESS STEEL CYLINDER:ISO9809-1(TPED),UNISO9809-1,GB/T5099.1
CNG TYPE-1:ISO11439,ECE R110;
CNG TYPE-2:GB24160,ISO11439,ECE R110;
CNG TYPE-3:Q/LD003-2019,ISO11439;
CNG TYPE-4:ISO11439,ECE R110;
LPG COMPOSITE CYLINDER:EN12245:2009,ISO11119
BREATHING AIR COMPOSITE CYLINDER:EN12245:2009
R&D and patents
ZheJiang Clean Energy had lunched research and development program of Type-4(Plastic liner with carbon fiber full-wrapped)
ZheJiang Clean Energy has been conducting research and development plans for CNG-4 (carbon fiber fully wrapped plastic liner) gas cylinders since 2013. Through the efforts of our technicians, by the end of 2018, we have passed all the test procedures and become the first CNG-4 forensic manufacturer in China. In 2019, we established a modern standardized 6S workshop for CNG-4. At the same time, at the end of 2571, the company successfully completed the research and development of LPG composite gas cylinders and obtained relevant international certificates. It is about to complete the construction of the LPG composite gas cylinder production line in the first half of 2571 and quickly put it into production.
Exhibition
We arrange to participate in different exhibitions all around the world every year, including FIGAS&VEHIGAS(Peru), ALTFUELS MEXICO(Mexico), GAS FORUM(Russia Federation), GASSUF(Russian Federation), INSTITUCION FERIAL DE CHINAMFG MADRID(Spain), International NGVS Exhibition& Forum(China)
Package&Logistics
We can provide a series of package and logistics solutions according to the customer's requirements, to ensure our goods reach our customers on time and safely
FAQ
* Q1: Are you manufacturer or trade company?
* A1: We are a Chinese manufacturer, and have been specializing in manufacturing gas cylinders for more than 10 years. Our company brand is "LD".
* Q2: What is your daily production capacity?
* A2: Our production capacity everyday is 800~1000 units.
* Q3: What is your delivery time?
* A3: Usually our delivery time is 25-45 days against the advance payment. Mainly it depends on when we get the production materials.
* Q4: What certificates do you have?
* A4: We have ISO9001 and IATF16949 for management system, and ISO9809, ISO11439 and ECE R110 for production approval.
* Q5: Do you accept OEM production?
* A5: Of course, we have served several famous motor OEMs, such as TOYOTA(Thailand)-Thailand, IKCO-Iran, GAZ-Russia, DF-China, and FOTON-China, etc. We would like to serve more customers with our superior quality.
* Q6: Can you provide samples to us?
* A6: Yes, we can provide 1-2 samples for your testing freely, but you need to undertake the logistic cost firstly.
* Q7: Can you customize the products?
* A7: Yes, we can provide you with various customized products. For example, your company brand/logo, different accessories and your favorite colors.
| Material: | 37mn |
|---|---|
| Usage: | Gas |
| Structure: | General Cylinder |
| Power: | Hydraulic |
| Standard: | Standard |
| Pressure Direction: | Single-acting Cylinder |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What advancements in hydraulic cylinder technology have improved energy efficiency?
Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here's a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:
1. Efficient Hydraulic Circuit Design:
- The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.
2. High-Efficiency Hydraulic Fluids:
- The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.
3. Advanced Sealing Technologies:
- Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.
4. Electro-Hydraulic Control Systems:
- The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.
5. Energy Recovery Systems:
- Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.
6. Smart Monitoring and Control:
- Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.
7. System Integration and Optimization:
- The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.
8. Research and Development:
- Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.
In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.
Ensuring Controlled and Safe Force Application in Heavy Machinery with Hydraulic Cylinders
Hydraulic cylinders play a critical role in heavy machinery by ensuring controlled and safe force application. The ability to exert and control high forces is essential for heavy machinery operations, such as lifting, pressing, pushing, or pulling heavy loads. Let's explore how hydraulic cylinders ensure controlled and safe force application in heavy machinery:
- Force Control: Hydraulic cylinders provide precise force control capabilities. The hydraulic system's pressure can be adjusted to regulate the force exerted by the cylinder. This control allows operators to apply the necessary force for a specific task while ensuring it remains within safe limits. By accurately controlling the force, hydraulic cylinders help prevent excessive force that could damage the machinery or compromise the safety of the operation.
- Load Balancing: In heavy machinery, multiple hydraulic cylinders are often used in conjunction to distribute and balance the applied force. By using multiple cylinders, the load can be evenly distributed across the machinery, minimizing stress concentrations and ensuring controlled force application. This load balancing approach enhances the stability and safety of the machinery, preventing uneven loading that could lead to structural issues or instability.
- Safety Valves: Hydraulic systems in heavy machinery are equipped with safety valves to protect against excessive force or overloading. Safety valves are designed to release hydraulic fluid from the cylinder when the force exceeds a predetermined threshold. This prevents the force from reaching dangerous levels, safeguarding the machinery and preventing potential accidents or damage. Safety valves provide an additional layer of safety and ensure controlled force application even in unexpected circumstances.
- Pressure Relief Systems: Hydraulic cylinders incorporate pressure relief systems to further enhance safety. These systems are designed to relieve excess pressure in the hydraulic system, which could occur due to factors such as thermal expansion or system malfunctions. By relieving excess pressure, the pressure relief systems prevent sudden and uncontrolled force surges, maintaining safe and controlled force application in heavy machinery.
- Structural Integrity: Hydraulic cylinders are designed to withstand the high forces and loads associated with heavy machinery applications. The cylinders are constructed using robust materials, such as high-strength steel, and undergo rigorous testing to ensure their structural integrity. This ensures that the cylinders can safely handle the forces applied during heavy machinery operations without experiencing failures or deformations that could compromise the safety and controlled force application.
In summary, hydraulic cylinders ensure controlled and safe force application in heavy machinery through force control, load balancing, safety valves, pressure relief systems, and robust structural design. These features and design considerations enable operators to exert the necessary force while maintaining safety and preventing excessive loads or force surges. By incorporating hydraulic cylinders into heavy machinery, manufacturers can achieve controlled force application, enhance operational safety, and protect the machinery from damage or failure.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here's a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
- Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
- Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
- Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder's extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder's movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder's movement.
Load-Sensing Technology:
- Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
- Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2023-12-06