Product Description
Customized Hydraulic Cylinder Specialized for Construction and Machinery
Product Description
Works Hydraulic Technology(HangZhou)Co.,Ltd is famous for its hydraulic equipment and hydraulic system. Since the establishment, it deeply rooted in the hydraulic, electric control and mechanical related industries, focusing on the research and development, production, sales of electromechanical and hydraulic products.
Otherwise, it adapts to the market demand and provides useds with comprehensive electromechanical and hydraulic products and services in more than 10 industries, including metallurgy, aviation, engineering machinery, water conservancy and hydro power, machine tools, pharmaceuticals, logistics, plastics, etc. Starting from the market applications of hydraulic, electronic control and mechanical engineering, it has successfully completed hundreds of sets of hydraulic systems, lubrication system engineering and hydraulic cylinders for many domestic and overseas customers.
Product Parameters
| Hot-Selling Chinese Manufactory Customized Hydraulic Cylinder Specialized for Construction and Machinery | |
| Bore size | 401500mm, customized |
| Shaft diameter | 12-1000mm, customized |
| Stroke | 20-16000mm, customized |
| Working media | Hydraulic oil |
| Working pressure | 16-70MPa(2250PSI-10150PSI) |
| Temperature range | -20ºC~+80ºC |
| Structure | Piston type, plunger type, telescopic type |
| Cylinder body material | ST52, stainless steel 304/316, etc. |
| Seal type | Single acting/double acting |
| Corrosion resistance | High |
| Mounting style | Earrings, flange, foot, trunnion, cross tube |
| Application | engineering machinery, mine, shipping, metallurgy, water conservancy, offshore, agriculture, etc. |
Product Features
Robust Construction: The hydraulic cylinder is built with high-quality materials to withstand heavy loads and harsh environmental conditions.
Compact Design: It features a compact and space-saving design, making it suitable for installation in shipping containers without compromising the
available space.
Precise Control: The cylinder offers precise control over the opening and closing of container doors, allowing for easy and efficient cargo handling.
High Durability: It is engineered to deliver long-lasting performance, reducing maintenance requirements and downtime.
Easy Installation: The cylinder is designed for easy installation and integration into existing container systems.
Reliable Sealing: It incorporates reliable sealing mechanisms to prevent leakage and ensure efficient operation.
Detailed Photos
Application
Hydraulic cylinders are widely used in engineering machinery, molds, automobiles, mines, metallurgy, aviation, ships, agriculture, construction, environmental protection and other industries.
Company Profile
HangZhou Packway Technology Development Co., LTD, Founded in March 2005, has been at the forefront of innovation, constantly striving to develop cutting-edge technologies and solutions. We currently operate 3 subsidiary companies, each connected with different sectors of the machinery market.
History of the 3 branches:
HangZhou Superworker Technology Co., LTD, established in June 2011, is an innovative enterprise specialized in industrial packaging. The main products and services include: automatic mechanical equipment (steel belt /PET belt strapping machine, clipping belt machine, marking spray machine, labeling machine, etc.), intelligent industrial packaging unit (coil, wire, plate, etc.), intelligent coil logistics system, transformation and upgrading services of similar products, repair and maintenance services of related equipment, supply of wearing parts and consumables. The SUPERWORKER has strong R&D strength and Customers from both domestic and international markets.
With the wide application of automation equipment, HangZhou Dagongren Electric Cylinder Technology Co., Ltd came into being in 2014. We are engaged in designing and manufacturing linear motion products, including servo/stepper motor electric cylinders, linear actuators, multi-degree of freedom platforms, synchronization lifting platforms, VR simulators, etc, with features of high positioning accuracy, low noise, and long life. Our products have been widely used in automated warehousing, robotics, automation equipment, medical equipment, and AGV, vehicles, etc.
Works Hydraulic Technology (HangZhou) Co..Ltd, deeply rooted in the hydraulic, electronic control, and mechanical related industries, focuses on the research and development, production, and sales of electromechanical and hydraulic products. With a professional approach to providing personalized solutions for customers as the main model. Works mainly produces various hydraulic equipment, lubrication equipment, electronic control systems, hydraulic cylinders, and other products.
Packaging & Shipping
Multiple layers packaging, ensure customers receiving the best products.
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| Certification: | CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Regulated Type |
| Customization: |
Available
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What advancements in hydraulic cylinder technology have improved energy efficiency?
Advancements in hydraulic cylinder technology have led to significant improvements in energy efficiency, allowing hydraulic systems to operate more efficiently and reduce energy consumption. These advancements aim to minimize energy losses, optimize system performance, and enhance overall efficiency. Here's a detailed explanation of some key advancements in hydraulic cylinder technology that have improved energy efficiency:
1. Efficient Hydraulic Circuit Design:
- The design of hydraulic circuits has evolved to improve energy efficiency. Advancements in circuit design techniques, such as load-sensing, pressure-compensated systems, or variable displacement pumps, help match the hydraulic power output to the actual load requirements. These designs reduce unnecessary energy consumption by adjusting the flow and pressure levels according to the system demands, rather than operating at a fixed high pressure.
2. High-Efficiency Hydraulic Fluids:
- The development of high-efficiency hydraulic fluids, such as low-viscosity or synthetic fluids, has contributed to improved energy efficiency. These fluids offer lower internal friction and reduced resistance to flow, resulting in decreased energy losses within the system. Additionally, advanced fluid additives and formulations enhance lubrication properties, reducing friction and optimizing the overall efficiency of hydraulic cylinders.
3. Advanced Sealing Technologies:
- Seal technology has advanced significantly, leading to improved energy efficiency in hydraulic cylinders. High-performance seals, such as low-friction or low-leakage seals, minimize internal leakage and friction losses. Reduced internal leakage helps maintain system pressure more effectively, resulting in less energy waste. Additionally, innovative sealing materials and designs enhance durability and extend seal life, reducing the need for frequent maintenance and replacement.
4. Electro-Hydraulic Control Systems:
- The integration of advanced electro-hydraulic control systems has greatly contributed to energy efficiency improvements. By combining electronic control with hydraulic power, these systems enable precise control over cylinder operation, optimizing energy usage. Proportional or servo valves, along with position or force feedback sensors, allow for accurate and responsive control, ensuring that hydraulic cylinders operate at the required level of performance while minimizing energy waste.
5. Energy Recovery Systems:
- Energy recovery systems, such as hydraulic accumulators, have been increasingly utilized to improve energy efficiency in hydraulic cylinder applications. Accumulators store excess energy during low-demand periods and release it when there is a peak demand, reducing the need for the hydraulic pump to provide the full power continuously. By utilizing stored energy, these systems can significantly reduce energy consumption and improve overall system efficiency.
6. Smart Monitoring and Control:
- Advancements in smart monitoring and control technologies have enabled real-time monitoring of hydraulic systems, allowing for optimized energy usage. Integrated sensors, data analytics, and control algorithms provide insights into system performance and energy consumption, enabling operators to make informed decisions and adjustments. By identifying inefficiencies or suboptimal operating conditions, energy consumption can be minimized, leading to improved energy efficiency.
7. System Integration and Optimization:
- The integration and optimization of hydraulic systems as a whole have played a significant role in improving energy efficiency. By considering the entire system layout, component sizing, and interaction between different elements, engineers can design hydraulic systems that operate in the most energy-efficient manner. Proper sizing of components, minimizing pressure drops, and reducing unnecessary piping or valve restrictions all contribute to improved energy efficiency of hydraulic cylinders.
8. Research and Development:
- Ongoing research and development efforts in the field of hydraulic cylinder technology continue to drive energy efficiency advancements. Innovations in materials, component design, system modeling, and simulation techniques help identify areas for improvement and optimize energy usage. Additionally, collaboration between industry stakeholders, research institutions, and regulatory bodies fosters the development of energy-efficient hydraulic cylinder technologies.
In summary, advancements in hydraulic cylinder technology have resulted in notable improvements in energy efficiency. Efficient hydraulic circuit designs, high-efficiency hydraulic fluids, advanced sealing technologies, electro-hydraulic control systems, energy recovery systems, smart monitoring and control, system integration and optimization, as well as ongoing research and development efforts, all contribute to reducing energy consumption and enhancing the overall energy efficiency of hydraulic cylinders. These advancements not only benefit the environment but also offer cost savings and improved performance in various hydraulic applications.
Customization of Hydraulic Cylinders for Marine and Offshore Applications
Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let's delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:
- Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
- Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
- High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
- Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
- Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.
In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.
How do hydraulic cylinders contribute to the efficiency of heavy machinery like excavators?
Hydraulic cylinders play a crucial role in enhancing the efficiency and performance of heavy machinery, such as excavators. These powerful hydraulic actuators enable excavators to perform various tasks efficiently and effectively. Here's a detailed explanation of how hydraulic cylinders contribute to the efficiency of heavy machinery like excavators:
1. Force and Power:
- Hydraulic cylinders provide the necessary force and power required for the excavation process. They convert hydraulic energy from the hydraulic fluid into linear mechanical force, allowing the excavator to exert significant pushing and pulling forces. The force generated by hydraulic cylinders enables the digging arm or boom of the excavator to penetrate and break through tough materials, such as soil, rocks, or concrete, with ease and efficiency.
2. Precise Control:
- Hydraulic cylinders offer precise control over the movement of excavator components. By regulating the flow of hydraulic fluid to the cylinders, operators can control the speed, direction, and positioning of the excavator's arm, boom, bucket, and other attachments. This precise control allows operators to perform delicate operations, such as fine grading or precise material placement, with accuracy and efficiency.
3. Versatility and Adaptability:
- Hydraulic cylinders enable excavators to perform a wide range of tasks by facilitating the quick and easy interchangeability of attachments. Excavators can be equipped with various specialized attachments, including buckets, breakers, grapples, and augers, which can be efficiently connected and disconnected using hydraulic cylinders. This versatility and adaptability enhance the efficiency of excavators by enabling them to tackle different tasks without the need for extensive manual adjustments or downtime.
4. Increased Productivity:
- The power and control provided by hydraulic cylinders significantly increase the productivity of excavators. Excavators equipped with hydraulic cylinders can complete tasks more quickly and efficiently compared to manual or mechanically-driven machinery. The precise control over movements allows for faster cycle times, reduced idle time, and improved overall productivity on the worksite.
5. Enhanced Digging and Lifting Capabilities:
- Hydraulic cylinders enable excavators to perform digging and lifting operations with enhanced capabilities. The force generated by hydraulic cylinders allows excavators to dig deeper and lift heavier loads compared to other types of machinery. This increased digging and lifting capacity contributes to the efficiency of excavators by reducing the number of passes required to complete a task and improving overall productivity.
6. Durability and Reliability:
- Hydraulic cylinders are designed to withstand heavy loads, challenging operating conditions, and frequent use. They are built with robust materials, such as high-strength steel, and undergo stringent quality control measures during manufacturing. The durability and reliability of hydraulic cylinders ensure that excavators can operate efficiently even in demanding environments, minimizing downtime and maximizing productivity.
7. Energy Efficiency:
- Hydraulic systems, including hydraulic cylinders, are known for their energy efficiency. Hydraulic cylinders can deliver high force outputs while consuming relatively low amounts of hydraulic fluid. This energy efficiency translates to lower fuel consumption and reduced operating costs for excavators. The efficient use of hydraulic power contributes to the overall efficiency and sustainability of heavy machinery operations.
8. Safety:
- Hydraulic cylinders play a vital role in ensuring the safety of excavator operations. They provide controlled and predictable movements, reducing the risk of sudden or uncontrolled motions. The precise control offered by hydraulic cylinders allows operators to perform tasks safely and accurately, minimizing the chances of accidents or damage to the machinery or surrounding environment.
Overall, hydraulic cylinders are essential components that significantly contribute to the efficiency of heavy machinery like excavators. By providing force, precise control, versatility, increased productivity, enhanced capabilities, durability, energy efficiency, and safety, hydraulic cylinders enable excavators to perform a wide range of tasks efficiently and effectively in various industries, including construction, mining, and landscaping.
editor by CX 2023-12-28