Product Description
Deco is manufacturer of hydraulic power unit/pack,Hydraulic cylinder and hydraulic valves.
With over 20 years experiences in hydraulic industry,we not only produce standard products,but also provide customized services.
In order to meet different customers' requirements,Deco have a professional design team fully use SOLIDWORKS and CAD drawings to design hydraulic cylinder.Every order we will send design drawing for confirmation,and after that we start producing.
Product Description
A High performace Hydraulic cylinder made up of cylinder tube,piston rod,piston,guide sleeve,seals and O-ring.It can steadily output force and speed of linear action under harsh working conditions with different mounting method.
Deco provide customzied services,what a double acting/single acting small bore welded hydraulic piston cylinder for forklift we need know to make the design,see as below:
| Customzied order services | |||
| Item | Specification | Material | Mark/Brand/surface treatment |
| Bore(cylinder tube) | 40mm-500mm | Steel 20# | / |
| Piston Rod(shaft) | 25mm-380mm | Steel 45# | hard chrome plated |
| Piston | 40mm-500mm | Ductile Iron/Steel 45# | / |
| Xihu (West Lake) Dis. sleeve | / | Ductile Iron/Copper/PTFE | / |
| Stroke | Customized | / | / |
| Retract length | Customized | / | / |
| Seals | / | PU/FKM | NOK/HALLITE/china brand |
| O-ring | / | NBR/FKM | NOK/HALLITE/china brand |
| Mounting Methods | Customized | / | / |
| Working pressure | Max to 70Mpa | / | / |
| Testing pressure | 1.2X working pressure | / | / |
| Working temeperature | 0-60ºC | / | / |
Product Display
So far,Deco products widely used for industry equipment,agricultural equipment,construction equipment,environment equipment,vehicle industry,metal industry,and so on.
QC
Deco focus on High quality product and strictly quality control.Every product will be tested by our QC person before sending to our customer.Such as tolerance,surface smoothness,material hardness,chromeplate thickness,UT,MT,RT etc.
Product Application
Workshop
Packaging & Shipping
FAQ
Q1:Are you manufacturer or trading company.
A:We are manufacturer.
Q2:Are you able to produce customized product.
A:Yes,we have our own design team to meet any of your requirements.
Q3:What's your delivery time.
A:Standard product 7-10days,Customized product 20-25days.
Q4:What's your payment terms.
A:30% TT deposit and 70% balance before shipment,or 30% TT deposit and 70% L/C at sight.
Q5:What's your warranty policy.
A:1 year from date of delivery to destination port,without artificial damage.
Q6:What's your MOQ.
A:Standard product 5pcs,and customized product 1pcs.
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What are the Advantages of Using Hydraulic Cylinders in Forklifts?
Hydraulic cylinders play a pivotal role in the operation of forklifts, providing several advantages that contribute to their efficiency, versatility, and overall performance. Here are the key advantages of using hydraulic cylinders in forklifts:
- High Lifting Capacity:
- Smooth and Controlled Operation:
- Adjustable Lift Heights:
- Quick Response Time:
- Reliable and Robust:
- Simple and Compact Design:
- Wide Range of Applications:
- Ease of Maintenance:
Hydraulic cylinders are capable of generating significant lifting forces, allowing forklifts to handle heavy loads with ease. The hydraulic system's ability to generate high pressure and transfer it to the cylinder results in impressive lifting capacities, enabling the forklift to lift and transport substantial loads efficiently.
Hydraulic cylinders provide smooth and controlled operation during lifting and lowering processes. The hydraulic fluid, acting as the medium, offers excellent resistance to compression and allows for precise control over the movement of the piston. This enables operators to perform delicate maneuvers and position loads accurately, contributing to safe and efficient material handling.
Hydraulic cylinders allow for adjustable lift heights in forklifts, providing versatility in various material handling tasks. By controlling the amount of hydraulic fluid pumped into the cylinder, operators can raise or lower the forks or lifting platform to suit different load sizes, stacking heights, and clearance requirements. This adaptability enhances the forklift's versatility and enables it to work efficiently in various environments.
Hydraulic systems, including hydraulic cylinders, offer rapid response times, resulting in swift lifting and lowering operations. When operators activate the hydraulic controls, the hydraulic fluid instantly transmits pressure to the cylinder, initiating the desired movement. This quick response time allows for efficient load handling, reduces cycle times, and improves overall productivity in material handling applications.
Hydraulic cylinders are known for their reliability and durability, making them suitable for demanding industrial applications. They are designed to withstand heavy loads, frequent use, and harsh operating conditions. With proper maintenance and regular inspections, hydraulic cylinders in forklifts can provide long service life and dependable performance, minimizing downtime and maintenance costs.
The design of hydraulic cylinders is relatively simple and compact, contributing to the overall compactness and maneuverability of forklifts. The compact size of the hydraulic cylinders allows for efficient integration within the forklift's structure, optimizing space utilization and ensuring that the forklift remains agile and capable of maneuvering in tight spaces.
Hydraulic cylinders in forklifts find applications across a wide range of industries and material handling tasks. Whether it is lifting and stacking pallets, loading and unloading cargo, or handling heavy industrial equipment, the versatility and adaptability of hydraulic cylinders make them suitable for various tasks and environments.
Hydraulic cylinders are relatively easy to maintain, with routine inspections and preventive maintenance ensuring their optimal performance. Regular checks for leaks, proper lubrication, and component replacements as needed can help extend the lifespan of the hydraulic cylinders and contribute to the overall reliability and safety of the forklift.
The advantages offered by hydraulic cylinders in forklifts, such as high lifting capacity, smooth operation, adjustable lift heights, quick response time, reliability, compact design, versatility, and ease of maintenance, make them indispensable components in the material handling industry. These advantages contribute to enhanced productivity, improved safety, and efficient handling of loads in diverse work environments.
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Can hydraulic cylinders be used in order fulfillment centers?
Yes, hydraulic cylinders can be used in order fulfillment centers. Order fulfillment centers require efficient and precise material handling equipment to handle the storage and movement of goods. Hydraulic cylinders are commonly used in various applications within these centers. Here's an explanation of how they can be utilized:
Hydraulic cylinders find applications in order fulfillment centers in the following ways:
1. Conveyor Systems:
Conveyor systems are extensively used in order fulfillment centers for the transportation of goods. Hydraulic cylinders are employed to control the movement and positioning of conveyor belts. These cylinders enable smooth and precise adjustments of the conveyor height, ensuring efficient transfer of items between different processing areas.
2. Lift Tables and Platforms:
Hydraulic cylinders are utilized in lift tables and platforms used for order picking and loading/unloading operations. These cylinders provide controlled lifting and lowering of the tables or platforms, allowing operators to adjust the working height as needed. This enables ergonomic working conditions and precise alignment with shelving or loading docks.
3. Scissor Lifts:
Scissor lifts are commonly used in order fulfillment centers to reach elevated areas for order picking or stock replenishment. Hydraulic cylinders power the vertical movement of scissor lifts, providing stability and controlled elevation. The cylinders allow for precise positioning at different heights, enhancing efficiency and safety during the order fulfillment process.
4. Pallet Handling Equipment:
Order fulfillment centers often utilize pallet handling equipment, such as pallet jacks and pallet positioners, to move and stack palletized goods. Hydraulic cylinders are integral components of these machines, enabling the lifting and lowering of pallets. The cylinders provide the necessary force and control to handle heavy loads and ensure accurate placement of pallets.
5. Automated Guided Vehicles (AGVs):
AGVs are autonomous vehicles utilized in order fulfillment centers to transport goods within the facility. Hydraulic cylinders are employed in the lifting mechanisms of AGVs, allowing them to pick up and drop off loads at designated locations. The cylinders enable precise vertical movement and positioning of the load, ensuring accurate and efficient material handling.
In summary, hydraulic cylinders have various applications in order fulfillment centers, including conveyor systems, lift tables and platforms, scissor lifts, pallet handling equipment, and AGVs. These cylinders contribute to efficient and precise material handling, enhancing productivity and streamlining the order fulfillment process.
What is a forklift hydraulic cylinder and how does it work?
A forklift hydraulic cylinder is a crucial component in the hydraulic system of a forklift. It is responsible for generating the force required to lift and lower the load. Here's a detailed explanation of its function and operation:
Function:
A forklift hydraulic cylinder is designed to convert hydraulic pressure into linear force. It consists of a cylindrical barrel, a piston, piston rod, seals, and ports for hydraulic fluid entry and exit. The cylinder is usually mounted vertically within the forklift's mast assembly.
Operation:
The hydraulic cylinder operates based on the principle of Pascal's law, which states that when pressure is applied to a fluid in an enclosed system, the pressure is transmitted equally in all directions.
When the operator activates the forklift's hydraulic control, hydraulic fluid (usually oil) is pressurized and directed into the cylinder through the inlet port. The pressurized fluid enters one side of the cylinder, pushing the piston and piston rod upwards.
As the piston rod extends, it applies force to the load-bearing structure of the forklift, such as the mast or the lifting mechanism. This force enables the forklift to lift heavy loads to the desired height.
Conversely, when the operator releases the hydraulic control, the hydraulic fluid is allowed to exit the cylinder through the outlet port. The fluid flows back into the hydraulic reservoir, and the weight of the load or a counterbalance system helps lower the piston and piston rod.
The hydraulic cylinder's movement is controlled by the operator through the forklift's hydraulic control system, which regulates the flow of hydraulic fluid into and out of the cylinder. By adjusting the flow rate and direction, the operator can control the speed and direction of the cylinder's extension and retraction.
The seals within the hydraulic cylinder prevent fluid leakage and ensure efficient operation. They help maintain the pressure inside the cylinder, allowing the hydraulic system to generate the necessary force consistently.
In summary, a forklift hydraulic cylinder is a hydraulic device that converts hydraulic pressure into linear force. It operates based on Pascal's law, using pressurized hydraulic fluid to extend and retract the piston rod, enabling the forklift to lift and lower heavy loads.
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editor by Dream 2024-10-08