Product Description
Made In China Superior Quality Aerial Work Platform Hydraulic Electric Cylinder replacement of Toyota
Hydraulic Electric Cylinder
A hydraulic electric cylinder, also known as an electro-hydraulic cylinder or electrically actuated hydraulic cylinder, is a type of actuator that combines hydraulic power with electric control. It uses an electric motor to drive a hydraulic pump, generating pressure to actuate the cylinder.
Specification
Thrust force:1-1000KN
Stroke: 0-2000mm
Voltage:
24V,48V,220V,380V...
Here are some key points about hydraulic electric cylinders:
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Electric Motor: The hydraulic electric cylinder incorporates an electric motor as its power source. The engine is typically powered by electricity from an external power supply or a battery. It converts electrical energy into mechanical energy to drive the hydraulic pump.
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Hydraulic Pump: The electric motor drives the hydraulic pump and generates hydraulic pressure. It draws hydraulic fluid from a reservoir and supplies pressurized fluid to the hydraulic cylinder.
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Hydraulic Cylinder: The hydraulic cylinder in an electrically actuated system is similar to traditional hydraulic cylinders. It consists of a cylindrical barrel, a piston or ram, and a rod that extends or retracts. The hydraulic pressure generated by the pump acts on the piston, causing linear motion of the cylinder.
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Electric Control: Unlike traditional hydraulic cylinders, hydraulic electric cylinders feature electric control for precise and flexible operation. The electric control system allows for various control options, such as position control, speed control, force control, and programmable control. This enables accurate and repeatable motion control based on specific application requirements.
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Advantages: Hydraulic electric cylinders offer several advantages over hydraulic or electric actuators. They combine hydraulic systems' high power density and force capabilities with the precise control and flexibility of electric systems. They can provide accurate positioning, adjustable speeds, and programmable control, making them suitable for various applications.
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Applications: Hydraulic electric cylinders find application in various industries and systems that require precise and controlled linear motion. Some common applications include industrial automation, robotics, material handling equipment, machine tools, aerospace systems, and automotive applications. They are often used in tasks that require precise positioning, force control, or programmable motion sequences.
What should be noted when using the Hydraulic Electric Cylinder?
There are some important considerations and precautions to remember when using hydraulic electric cylinders.
1. Manufacturer's Xihu (West Lake) Dis.lines: Follow the manufacturer's guidelines, instructions, and specifications for the hydraulic electric cylinder. These guidelines will provide specific information on installation, operation, maintenance, and safety requirements for the particular cylinder model.
2. Power Supply: Ensure that the power supply for the electric motor meets the requirements specified by the manufacturer. Use the appropriate voltage, frequency, and power capacity as recommended. Follow electrical safety guidelines and local regulations when connecting the power supply.
3. System Compatibility: Ensure the hydraulic electric cylinder is compatible with the hydraulic system it will be integrated into. Consider factors like hydraulic fluid compatibility, pressure ratings, flow rates, and system design requirements. Improper compatibility can lead to performance issues, leaks, or damage to the cylinder.
4. Mounting and Alignment: Properly align the hydraulic electric cylinder to ensure smooth and accurate operation. Follow the manufacturer's guidelines for mounting methods, bolt torque specifications, and alignment procedures. Incorrect mounting or misalignment can cause unnecessary stress, vibration, or premature wear on the cylinder and associated components.
5. Electrical Safety: Adhere to electrical safety practices when dealing with the electric components of the hydraulic electric cylinder. Ensure proper grounding, use appropriate electrical enclosures, and follow safety procedures to protect against electrical hazards.
6. Maintenance and Lubrication: Regularly inspect and maintain the hydraulic electric cylinder according to the manufacturer's recommendations. This includes checking for leaks, ensuring proper lubrication, and replacing worn-out seals or components. Follow the recommended maintenance intervals and procedures to maximize the lifespan and performance of the cylinder.
7. Overload Protection: Consider incorporating overload protection mechanisms or systems to prevent excessive loads or forces that could damage the hydraulic electric cylinder. This may include using pressure relief valves, limit switches, or load-sensing devices to protect the cylinder and associated equipment.
8. Environmental Conditions: Consider the environmental conditions in which the hydraulic electric cylinder will operate. Factors such as temperature, humidity, dust, and corrosive agents can affect the performance and durability of the cylinder. Take appropriate measures, such as using protective covers or seals, to mitigate potential issues caused by adverse environmental conditions.
9. Operator Training: Ensure that operators and maintenance personnel are trained adequately on the hydraulic electric cylinder's operation, control, and safety aspects. They should be familiar with the control interfaces, emergency shutdown procedures, and any specific operational considerations associated with the cylinder.
10. System Integration: When integrating the hydraulic electric cylinder into a more extensive system or automation setup, ensure proper communication and coordination among the various components and control systems. Test the system thoroughly to ensure smooth operation and avoid any conflicts or malfunctions.
Remember, these are general considerations, and it is essential to consult the manufacturer's guidelines and recommendations specific to the hydraulic electric cylinder model you are using. Adhering to proper installation, operation, and maintenance practices will help ensure the safe and reliable operation of the hydraulic electric cylinder in your application.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
Can tilt cylinders be used in manufacturing machinery for material processing?
Yes, tilt cylinders can be used in manufacturing machinery for material processing. These cylinders offer several advantages that enhance the efficiency, versatility, and precision of material processing operations. Here's a detailed explanation:
- Tilt Angle Adjustment: Tilt cylinders allow for precise tilt angle adjustment of equipment attachments, such as cutting tools, milling heads, or processing platforms. This adjustability enables operators to achieve the desired tilt angle for material processing tasks. By controlling the tilt angle, operators can optimize the cutting or processing angle, resulting in improved accuracy, quality, and efficiency.
- Material Positioning: Tilt cylinders assist in proper material positioning during processing. By adjusting the tilt angle of the equipment, operators can align the material in the ideal position for cutting, shaping, or other processing operations. This ensures consistent material engagement with the cutting tools or processing surfaces, minimizing errors and improving overall precision.
- Enhanced Accessibility: Tilt cylinders provide enhanced accessibility to the material being processed. By tilting the equipment, operators can gain better access to different areas of the material, even hard-to-reach or complex surfaces. This accessibility facilitates efficient processing and allows for the execution of intricate operations with greater ease.
- Process Optimization: Tilt cylinders contribute to process optimization by enabling operators to adjust the tilt angle based on specific material characteristics or processing requirements. For instance, certain materials may require a specific tilt angle to achieve optimal chip removal during cutting or to enhance the efficiency of material shaping. The ability to optimize the tilt angle enhances process control and ensures the desired output quality.
- Flexibility in Material Handling: Tilt cylinders provide flexibility in material handling during processing operations. They allow for the tilting of workpieces or platforms, enabling operators to orient the material in the most suitable position for processing. This flexibility accommodates various material shapes, sizes, and orientations, expanding the range of materials that can be effectively processed using the machinery.
- Integration with Automation: Tilt cylinders can be integrated with automation systems in manufacturing machinery. This integration enables automated tilt angle adjustments based on predefined parameters or sensor feedback. By incorporating tilt cylinders into automated material processing systems, manufacturers can achieve consistent and repeatable processing results, reduce manual intervention, and improve overall productivity.
Therefore, tilt cylinders can be effectively utilized in manufacturing machinery for material processing. Whether it involves tilt angle adjustment, material positioning, enhanced accessibility, process optimization, flexibility in material handling, or integration with automation, tilt cylinders contribute to improving the efficiency, precision, and versatility of material processing operations in the manufacturing industry.
Can tilt cylinders be repaired or replaced when damaged?
Yes, tilt cylinders can be repaired or replaced when damaged. Repairing or replacing damaged tilt cylinders is a common practice to restore functionality and ensure safe operation of machinery and equipment. Here's a detailed explanation:
- Repair: In many cases, tilt cylinders can be repaired when they sustain damage. The extent of the damage and the availability of replacement parts are factors that determine the feasibility of repair. Skilled technicians or hydraulic specialists can assess the damage and perform repairs, which may involve replacing seals, rods, or other damaged components. Repairing a tilt cylinder can be a cost-effective solution compared to replacing the entire cylinder.
- Replacement: If the tilt cylinder is severely damaged, worn beyond repair, or if the necessary replacement parts are unavailable, replacement may be necessary. Tilt cylinders are typically designed for easy removal and replacement. The damaged cylinder can be disconnected from the equipment and replaced with a new or refurbished one. Replacement cylinders should be compatible with the equipment's specifications and operating requirements.
- Professional Assistance: Repairing or replacing tilt cylinders often requires specialized knowledge and skills. It is recommended to seek professional assistance from hydraulic technicians or authorized service providers who possess expertise in hydraulic system repairs. They can accurately diagnose the issue, recommend the appropriate course of action, and ensure that the repaired or replaced tilt cylinder meets the necessary specifications and safety standards.
- Maintenance Practices: Regular maintenance practices, such as routine inspections, cleaning, and lubrication, can help prevent extensive damage to tilt cylinders. Timely identification and resolution of minor issues can prolong the life of the cylinder and reduce the likelihood of major damage. Following manufacturer guidelines for maintenance and usage can contribute to the longevity and reliability of tilt cylinders.
- Quality Replacement Parts: When replacing damaged tilt cylinders, it is important to use high-quality replacement parts. Genuine parts or components recommended by the original equipment manufacturer (OEM) ensure compatibility and optimal performance. Using substandard or incompatible parts may compromise the functionality and safety of the equipment.
Whether through repair or replacement, addressing damaged tilt cylinders is crucial for maintaining the efficiency, safety, and longevity of machinery and equipment. Regular maintenance and prompt action in addressing any damage or wear can help extend the lifespan of tilt cylinders and ensure the smooth operation of hydraulic systems.
Can you explain the role of hydraulic fluid in a tilt cylinder?
Hydraulic fluid plays a crucial role in the operation of a tilt cylinder. It is an essential medium that enables the transfer of force and controls the movement of the cylinder. Here's a detailed explanation of the role of hydraulic fluid in a tilt cylinder:
- Force Transmission: Hydraulic fluid is used to transmit force from the hydraulic system to the tilt cylinder. The hydraulic system pressurizes the fluid, creating hydraulic pressure that acts on the surface of the piston. This pressure imbalance generates a force that moves the piston and, in turn, extends or retracts the rod of the tilt cylinder. The force transmitted through the hydraulic fluid allows for controlled tilting of the attached component in heavy machinery.
- Flow Control: Hydraulic fluid is responsible for controlling the flow of force within the tilt cylinder. The hydraulic system uses control valves to regulate the flow and direction of the fluid. By adjusting the position of the control valves, the operator can control the speed, direction, and extent of the tilting movement. This flow control mechanism enables precise positioning and adjustment of the tilted component according to the specific task requirements.
- Pressure Regulation: Hydraulic fluid also allows for the regulation of pressure within the tilt cylinder. The hydraulic system incorporates pressure regulators or relief valves to maintain the desired pressure levels. These valves ensure that the hydraulic fluid pressure remains within the safe operating range, preventing excessive pressure buildup that could damage the cylinder or other components. Pressure regulation contributes to the safe and efficient operation of the tilt cylinder.
- Lubrication and Cooling: Hydraulic fluid serves as a lubricant within the tilt cylinder, reducing friction between moving components. This lubrication minimizes wear and tear, extending the lifespan of the cylinder. Additionally, the hydraulic fluid absorbs and dissipates heat generated during operation, acting as a coolant. Effective lubrication and cooling contribute to the overall performance and durability of the tilt cylinder.
- Sealing and Contamination Prevention: Hydraulic fluid helps maintain the integrity of the tilt cylinder's hydraulic seals. The fluid creates a seal between the piston and cylinder wall, preventing hydraulic fluid leakage. It also acts as a barrier, preventing contaminants such as dirt, debris, or moisture from entering the cylinder and potentially causing damage. This sealing and contamination prevention function ensures the proper functioning and longevity of the tilt cylinder.
In summary, hydraulic fluid plays a multifaceted role in a tilt cylinder. It transmits force, controls the flow and pressure, provides lubrication and cooling, seals the cylinder, and prevents contamination. By utilizing hydraulic fluid effectively, the tilt cylinder enables controlled tilting of components in heavy machinery, ensuring precise operation, and enhancing the performance and reliability of the equipment.
editor by CX 2023-11-23