Product Description
21MPa 13kg Exquisite Structure Double-Acting Hydraulic Steering Cylinder Manufacturer for Tractor
Forklift Hydraulic Cylinder
1. Forklift Lifting hydraulic cylinder
Lifting hydraulic cylinders is 1 of the most common hydraulic cylinders in forklifts. It is used to lift or lower the fork arm to lift and lower the cargo vertically. Lifting hydraulic cylinders usually have significant thrust and load-bearing capacity to cope with the weight of the forks and cargo.
2. Forklift Tilt hydraulic cylinder
The tilt hydraulic cylinder is used to control the tilt angle of the fork arm. It enables the fork arm to tilt CHINAMFG or backward to meet the requirements of cargo loading, unloading, and stacking. Tilt hydraulic cylinders typically have a smaller stroke and more enormous tilt torque.
3. Forklift Side shift hydraulic cylinder
The side shift hydraulic cylinder is used to achieve lateral translation of the fork arm. It enables the fork arm to move horizontally to adjust the position of the cargo. Sideshift hydraulic cylinders typically have a large side-shift stroke and force.
4. Forklift Steering hydraulic cylinder
The steering hydraulic cylinder is used to control the steering operation of forklifts. It achieves the turning of the steering wheel by pushing the steering mechanism. The steering hydraulic cylinder usually has a minor stroke and fast response speed to achieve precise handling and flexibility of forklifts.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ63 | Φ35 | 320 | 540 | 21MPa | 2-M14*1.5 | 13kg |
Applications of hydraulic cylinder
How does the hydraulic steering cylinder work in the industry?
Hydraulic steering cylinders play a vital role in various industries by enabling controlled steering movements, particularly in vehicles and machinery. Here's a general explanation of how hydraulic steering cylinders work in industrial applications:
1. Hydraulic System: The hydraulic steering system consists of a pump, fluid reservoir, control valve, hydraulic lines, and the steering cylinder. The system is powered by hydraulic fluid, usually, oil, stored in the reservoir and pumped by the hydraulic pump.
2. Steering Input: The operator initiates the steering input by turning the steering wheel or control mechanism. This input is transmitted to the control valve, determining the direction and amount of hydraulic fluid flow to the steering cylinder.
3. Fluid Flow: The control valve directs the pressurized hydraulic fluid to the appropriate side of the steering cylinder. The fluid flow creates pressure against the piston within the cylinder, resulting in linear motion.
4. Piston Movement: As pressurized fluid enters 1 side of the steering cylinder, it pushes against the piston, causing it to move. The piston is connected to a rod or shaft that extends from the cylinder. The linear motion of the piston and rod translates into rotational movement of the steering mechanism, such as the tie rods or steering arms, which ultimately drive the vehicle or machinery.
5. Reversing Direction: To reverse the steering direction, the control valve redirects the flow of hydraulic fluid to the opposite side of the steering cylinder. This action causes the piston to move in the opposite direction, resulting in the desired steering movement.
6. Power Assistance: Hydraulic steering cylinders often incorporate power-assist mechanisms to reduce the effort required by the operator to steer. These mechanisms may include hydraulic boosters or amplifiers that enhance the force applied to the steering cylinder, making it easier to turn the steering wheel or control mechanism.
7. Feedback and Control: Some hydraulic steering systems, such as sensors or valves, incorporate feedback mechanisms to provide information about the steering position or resistance. This feedback allows for better control and adjustment of the steering response based on the operating conditions.
Overall, hydraulic steering cylinders utilize the principles of hydraulic fluid flow and pressure to convert steering inputs into mechanical movement. They provide precise and controlled steering in industrial applications, ensuring maneuverability and operator control in vehicles, machinery, and equipment.
What are some advantages of using hydraulic steering cylinders in industrial applications?
1. Precise and Responsive Steering: Hydraulic steering cylinders provide precise and responsive steering control. The hydraulic system allows for quick and accurate adjustments, enabling operators to navigate industrial equipment with ease and accuracy. This level of precision is fundamental in applications where maneuverability and precise positioning are required.
2. Power Assistance: Hydraulic steering cylinders often incorporate power-assist mechanisms that reduce the effort required to steer. By amplifying the force applied to the steering mechanism, hydraulic power assistance makes it easier for operators to turn the steering wheel or control mechanism, especially in heavy-duty applications or when maneuvering large equipment. This improves operator comfort, reduces fatigue, and enhances overall productivity.
3. Robust and Reliable: Hydraulic steering cylinders are known for their durability and reliability. They are designed to withstand the demanding conditions of industrial environments, including high loads, vibrations, and temperature variations. The rugged construction and use of high-quality materials make hydraulic steering cylinders suitable for heavy-duty applications, ensuring long-lasting performance and minimal downtime.
4. Flexibility and Adaptability: Hydraulic steering cylinders offer flexibility and adaptability to various industrial applications. They can be integrated into different vehicles, machinery, and equipment, ranging from construction and agricultural machinery to material handling equipment and industrial vehicles. Hydraulic steering systems can be customized and adjusted to meet specific requirements, making them versatile and suitable for various applications.
5. Safety and Stability: The precise control provided by hydraulic steering cylinders enhances safety in industrial applications. Operators can easily maneuver equipment and maintain stability during various tasks, minimizing the risk of accidents or collisions. The responsive steering and power assistance improve control and handling, ensuring safe operation in challenging environments or tight spaces.
6. Maintenance and Serviceability: Hydraulic steering cylinders are relatively easy to maintain and service. Routine maintenance typically involves inspecting hydraulic fluid levels, checking for leaks, and ensuring proper lubrication. Components such as seals or hoses can be replaced or repaired if necessary. The availability of spare parts and the knowledge of hydraulic systems in many industrial settings make maintenance and servicing efficient and accessible.
7. Compatibility with Other Hydraulic Systems: Hydraulic steering cylinders can be easily integrated into existing hydraulic systems in industrial machinery or vehicles. This compatibility allows for efficient utilization of hydraulic power sources and streamlines the overall hydraulic system design. It also simplifies maintenance and troubleshooting by leveraging existing expertise and resources.
These advantages make hydraulic steering cylinders popular in industrial applications, providing precise control, power assistance, durability, versatility, and enhanced safety.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
|
Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
|
Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads.
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
Can tilt cylinders be used in agricultural machinery for field work?
Yes, tilt cylinders can be used in agricultural machinery for field work. These cylinders play a valuable role in enhancing the functionality and productivity of agricultural equipment used for various tasks in the field. Here's a detailed explanation:
- Implement Control: Tilt cylinders enable precise control of agricultural implements, such as blades, plows, cultivators, and harrows. By adjusting the tilt angle, operators can optimize the implement's position and orientation for efficient soil preparation, leveling, seedbed creation, and other field work activities. Tilt cylinders provide the necessary force and control to achieve the desired implement tilt, enhancing operational efficiency and effectiveness.
- Contour Following: Tilt cylinders allow agricultural machinery to follow the contours of the field surface. By adjusting the tilt angle of the implement, the equipment can adapt to uneven terrain, ensuring consistent depth and contact with the ground. This contour following capability enhances seed placement accuracy, promotes uniform soil tillage, and reduces the risk of damaging crops or the machinery itself.
- Field Drainage: In field drainage operations, tilt cylinders can be used to adjust the angle of drainage implements, such as scrapers or ditchers. By controlling the tilt of these implements, operators can effectively shape and maintain proper field drainage patterns. Tilt cylinders enable precise and controlled adjustments, ensuring efficient water flow and preventing waterlogging in agricultural fields.
- Crop Residue Management: Tilt cylinders facilitate crop residue management by allowing operators to adjust the angle of implements used for residue incorporation, such as disc harrows or rotary tillers. By optimizing the implement tilt, residue incorporation can be performed effectively, promoting decomposition, weed control, and soil health. Tilt cylinders provide the necessary control to achieve the desired residue management results.
- Integration with Hydraulic Systems: Tilt cylinders are integrated with the hydraulic systems present in agricultural machinery. Hydraulic power is utilized to actuate the cylinders, providing the required force and control for implement adjustment. The hydraulic system allows for responsive and precise movement, enabling operators to adjust the tilt angle according to specific field conditions and requirements.
- Compatibility and Customization: Tilt cylinders are designed to be compatible with different types of agricultural machinery and implement systems. Manufacturers offer tilt cylinders with various specifications, such as different force capacities, stroke lengths, and mounting options, to ensure compatibility and optimal performance. This customization allows for seamless integration and enhances the overall functionality of agricultural machinery.
Therefore, tilt cylinders can be effectively utilized in agricultural machinery for field work. Whether it involves implement control, contour following, field drainage, crop residue management, or other field-related tasks, tilt cylinders provide the necessary force, control, and adaptability to enhance the performance and productivity of agricultural equipment in the field.
How does a tilt cylinder handle variations in temperature and environmental conditions?
A tilt cylinder is designed to handle variations in temperature and environmental conditions encountered in different applications. Several features and considerations ensure the cylinder's performance and durability in challenging operating environments. Here's a detailed explanation:
- Material Selection: Tilt cylinders are typically constructed using high-quality materials known for their strength, durability, and resistance to environmental factors. Common materials include hardened steel, alloy steel, or other corrosion-resistant materials. The chosen materials offer excellent mechanical properties and can withstand temperature fluctuations, moisture, and exposure to chemicals or abrasive elements.
- Surface Treatments: To further enhance the cylinder's resistance to environmental conditions, surface treatments such as coatings or platings may be applied. These treatments provide additional protection against corrosion, wear, and damage caused by moisture, chemicals, or abrasive particles. Common surface treatments include chrome plating, zinc coating, or specialized coatings designed for specific environmental challenges.
- Sealing Systems: Tilt cylinders incorporate sealing systems to prevent the ingress of contaminants and maintain the integrity of the hydraulic system. The seals used in tilt cylinders are designed to withstand temperature variations, resist degradation from environmental factors, and provide reliable sealing performance over an extended service life. Proper sealing ensures the cylinder's efficient operation and minimizes the risk of leakage or premature wear.
- Lubrication: Adequate lubrication is essential for the smooth operation and longevity of tilt cylinders. Lubricants help reduce friction, minimize wear, and protect against corrosion. The choice of lubricant depends on the specific operating conditions and temperature range. In extreme temperature environments, specialized lubricants with high-temperature resistance may be used to ensure optimal cylinder performance.
- Temperature Compensation: Tilt cylinders may incorporate temperature compensation mechanisms to account for variations in operating temperatures. These mechanisms ensure that the cylinder's performance remains consistent, regardless of temperature fluctuations. Temperature compensation can involve adjustments to the hydraulic system's pressure or flow rate to maintain the desired force and speed, compensating for temperature-related changes in fluid viscosity.
- Testing and Certification: Tilt cylinders undergo rigorous testing and certification processes to ensure their performance and reliability in various environmental conditions. Manufacturers subject the cylinders to simulated temperature cycles, exposure to contaminants, and other environmental tests to validate their durability and functionality. Compliance with industry standards and certifications ensures that the cylinders can handle the anticipated temperature and environmental challenges.
By employing appropriate material selection, surface treatments, sealing systems, lubrication, temperature compensation mechanisms, and rigorous testing, tilt cylinders are engineered to handle variations in temperature and environmental conditions. These design considerations enable the cylinders to operate reliably and maintain optimal performance in a wide range of applications and operating environments.
What are the components and features of a tilt cylinder?
A tilt cylinder consists of several components and features that contribute to its functionality and performance. These components work together to enable controlled tilting or angling of components in heavy machinery. Here are the key components and features of a tilt cylinder:
- Cylinder Body: The cylinder body forms the main structure of the tilt cylinder. It houses the piston and provides support and stability during operation. The cylinder body is typically made of durable materials, such as steel, to withstand high loads and harsh operating conditions.
- Piston: The piston is a cylindrical component that divides the cylinder body into two chambers: the rod side and the head side. It is responsible for generating the necessary force to move the rod and perform the tilting action. The piston is sealed to prevent hydraulic fluid leakage between the chambers.
- Rod: The rod is attached to the piston and extends outside the cylinder body. It is connected to the component being tilted, such as a bucket or blade, in heavy machinery. The rod transfers the force generated by the piston to the attached component, causing the desired tilting movement.
- Hydraulic Seals: Hydraulic seals are critical components that ensure the proper functioning of the tilt cylinder. They prevent hydraulic fluid leakage and maintain the separation between the rod side and the head side of the cylinder. Common types of hydraulic seals used in tilt cylinders include piston seals, rod seals, and wiper seals.
- Hydraulic Fluid Ports: The tilt cylinder is connected to a hydraulic system through hydraulic fluid ports. These ports allow hydraulic fluid to enter and exit the cylinder, creating the necessary pressure and flow to control the tilting movement. The hydraulic fluid ports are typically equipped with fittings or connectors for secure attachment to the hydraulic system.
- Control Valves: Control valves play a crucial role in regulating the flow and pressure of hydraulic fluid within the tilt cylinder. They are part of the hydraulic system and allow the operator to control the speed, direction, and extent of the tilting movement. Control valves enable precise positioning and adjustment of the tilted component.
- Limit Switches or Sensors: Tilt cylinders may include limit switches or sensors to provide feedback on the position and angle of the tilted component. These safety features help prevent over-tilting or unintended movement, ensuring safe operation and protecting both the machinery and operators.
The features and components of a tilt cylinder are designed to withstand high loads, provide precise control, and ensure reliable and safe operation. The robust construction, hydraulic seals, hydraulic fluid ports, control valves, and safety features make tilt cylinders capable of performing controlled tilting actions in heavy machinery applications.
In summary, a tilt cylinder comprises key components such as the cylinder body, piston, rod, hydraulic seals, hydraulic fluid ports, control valves, and may incorporate safety features like limit switches or sensors. These components and features work together to enable the controlled tilting or angling of components, enhancing the versatility and functionality of heavy machinery.
editor by CX 2023-11-18