Product Description
Hot selling good quality 50kg Forklift Right hydraulic Lifting Cylinder 18.1MPa
In a forklift, the lifting mechanism typically consists of a pair of hydraulic cylinders on either side of the mast. The left lifting cylinder is on the left side, while the right lifting cylinder is on the right side. Each cylinder is connected to the lifting mechanism and operates independently but in synchronization to ensure balanced lifting.
When the operator activates the lift control lever or joystick, hydraulic fluid is simultaneously directed to the left and right lifting cylinders. The pressurized fluid causes the piston rods of both cylinders to extend, pushing against the mast and raising the forks and the load. By working together, the left and right lifting cylinders provide stability and balanced lifting capability for the forklift.
The left and right lifting cylinders are critical for the forklift's hydraulic system. They require regular maintenance, including inspections for damage or leaks, monitoring fluid levels and quality, inspecting seals, lubricating components, and following the manufacturer's maintenance guidelines for optimal performance and longevity.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ60 | Φ45 | 1500 | 1808 | 18.1MPa | M22*1.5 | 50kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
Application of Forklift Right lifting cylinder
The right lifting cylinder on a forklift raises and lowers the right side of the lifting mechanism, typically in coordination with the left lifting cylinder. It plays a crucial role in the overall lifting function of the forklift. Here are some key applications of the forklift right lifting cylinder:
1. Load Lifting: The primary application of the right lifting cylinder is to lift and lower the load carried by the forklift. When the operator activates the lift control lever or joystick, hydraulic fluid is directed to both the left and right lifting cylinders. The pressurized fluid causes the piston rods of both cylinders to extend, raising the forks and the load.
2. Load Balance: The right lifting cylinder works with the left lifting cylinder to ensure balanced lifting and stability. Both cylinders extend and retract simultaneously to maintain an even lifting motion and prevent the load from tilting or becoming unstable during lifting or lowering operations.
3. Height Adjustment: The right lifting cylinder allows height adjustment of the forks and load. By controlling the extension and retraction of the cylinder, the operator can position the load at different heights to accommodate specific requirements, such as stacking or unloading at different levels.
4. Fine Control: The right lifting cylinder contributes to the precise control of the lifting mechanism. It allows for smooth and controlled movements, enabling the operator to accurately position the load and make fine adjustments during lifting or lowering operations.
5 Load Distribution: The right lifting cylinder helps distribute the weight of the load evenly across the lifting mechanism. It ensures that the bag is supported correctly and prevents excessive strain or imbalances that could affect the stability and performance of the forklift.
6. Synchronization: The right lifting cylinder operates in synchronization with the left lifting cylinder to ensure simultaneous and coordinated lifting or lowering of the load. This synchronization is crucial for maintaining balance and preventing uneven lifting, which could lead to accidents or damage to the gear or forklift.
The right lifting cylinder, along with the left lifting cylinder, forms an integral part of the hydraulic system of a forklift, providing the lifting capability necessary for material handling tasks. Together, they enable the safe and efficient lifting, positioning, and lowering of loads, contributing to the overall productivity and functionality of the forklift.
What common problems or issues can occur with the right lifting cylinder?
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Fluid Leakage: One of the most common problems is hydraulic fluid leakage. Leaks can occur from damaged seals, cracked cylinder bodies, or loose fittings. Fluid leakage not only leads to a loss of hydraulic power but can also cause environmental hazards and affect the overall performance of the lifting cylinder.
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Seal Failure: The seals in the right lifting cylinder can wear out over time or become damaged. Seal failure can result in fluid leakage, uneven lifting, or reduced capacity. Signs of seal failure include fluid accumulation around the cylinder, reduced lifting force, or erratic movements during lifting operations.
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It's essential to address these problems promptly to ensure the safe and efficient operation of the right lifting cylinder. Regular maintenance, inspections, and adherence to manufacturer guidelines can help prevent these issues or identify them early for necessary repairs or replacements. Consulting with a qualified technician or contacting the forklift manufacturer's service department can provide specific guidance and assistance in resolving problems with the correct lifting cylinder.
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Cylinder Damage: The right lifting cylinder can sustain physical damage from impacts, collisions, or improper use. This can result in bent piston rods, dented cylinder bodies, or misalignment. Damaged cylinders may exhibit reduced lifting power, abnormal movements, or increased hydraulic fluid leakage.
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Corrosion: Corrosion can occur on the exterior surface of the correct lifting cylinder, particularly in environments with high humidity or exposure to corrosive substances. Corrosion can weaken the cylinder structure, compromise the integrity of the seals, and lead to fluid leakage or reduced lifting performance.
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Piston Rod Wear: The piston rod of the correct lifting cylinder can experience wear over time due to friction and stress. Excessive wear can cause scoring, pitting, or rough surfaces on the rod. This can result in seal damage, fluid leakage, or compromised lifting capacity.
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Misalignment: Misalignment of the correct lifting cylinder can occur due to improper installation, damage to mounting points, or wear over time. Misalignment can cause uneven lifting, increased stress on components, and reduced efficiency of the lifting mechanism.
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Internal Component Failure: Internal components within the right lifting cylinder, such as valves or pistons, can experience wear, damage, or malfunction. This can lead to such problems as loss of hydraulic power, erratic lifting movements, or inability to hold a load at a specific height.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
How does a tilt cylinder contribute to stable and safe equipment operation?
A tilt cylinder plays a crucial role in ensuring stable and safe equipment operation. It provides key benefits that enhance stability, control, and overall safety. Here's a detailed explanation:
- Load Distribution: One of the primary ways a tilt cylinder contributes to stability is by facilitating proper load distribution. By adjusting the tilt angle of the equipment's attachment, operators can distribute the weight of the load more evenly. This balanced load distribution helps prevent excessive stress on the equipment, reducing the risk of instability or tipping during operation.
- Center of Gravity Management: Tilt cylinders allow operators to manage the center of gravity of the equipment. By adjusting the tilt angle, they can optimize the positioning of the load and maintain a stable center of gravity. This is particularly important when operating on uneven or inclined terrain. Proper center of gravity management helps prevent equipment imbalance and improves overall stability.
- Operator Control: Tilt cylinders provide operators with precise control over the equipment's tilt angle. This control allows operators to make fine adjustments to the equipment's position, ensuring stability during various tasks, such as material loading, dumping, or maneuvering. The ability to finely control the tilt angle contributes to safe and controlled equipment operation.
- Enhanced Maneuverability: Tilt cylinders improve the maneuverability of the equipment by allowing operators to adjust the tilt angle as needed. This flexibility enables the equipment to navigate through tight spaces, uneven surfaces, or challenging environments more effectively. The enhanced maneuverability reduces the likelihood of accidents or collisions, contributing to safe equipment operation.
- Compatibility with Safety Systems: Tilt cylinders can be integrated with safety systems and features to further enhance equipment stability and operator safety. For example, they can be linked to stability control systems that monitor and adjust the equipment's tilt angle in real-time to maintain stability and prevent tip-overs. Additionally, tilt cylinders may be incorporated into safety interlock systems that prevent certain equipment functions from operating unless the proper tilt angle is maintained, ensuring safe operation.
- Robust Design and Construction: Tilt cylinders are designed and constructed to withstand the demanding conditions of equipment operation. They are built to handle heavy loads, resist external forces, and endure harsh environments. The robust design and construction of tilt cylinders contribute to the overall stability and safety of equipment operation.
Therefore, a tilt cylinder contributes to stable and safe equipment operation through load distribution optimization, center of gravity management, operator control, enhanced maneuverability, compatibility with safety systems, and robust design. By utilizing tilt cylinders, operators can maintain stability, improve control, and mitigate risks, ensuring a safer working environment and reducing the likelihood of accidents or equipment failures during operation.
Can tilt cylinders be repaired or replaced when damaged?
Yes, tilt cylinders can be repaired or replaced when damaged. Repairing or replacing damaged tilt cylinders is a common practice to restore functionality and ensure safe operation of machinery and equipment. Here's a detailed explanation:
- Repair: In many cases, tilt cylinders can be repaired when they sustain damage. The extent of the damage and the availability of replacement parts are factors that determine the feasibility of repair. Skilled technicians or hydraulic specialists can assess the damage and perform repairs, which may involve replacing seals, rods, or other damaged components. Repairing a tilt cylinder can be a cost-effective solution compared to replacing the entire cylinder.
- Replacement: If the tilt cylinder is severely damaged, worn beyond repair, or if the necessary replacement parts are unavailable, replacement may be necessary. Tilt cylinders are typically designed for easy removal and replacement. The damaged cylinder can be disconnected from the equipment and replaced with a new or refurbished one. Replacement cylinders should be compatible with the equipment's specifications and operating requirements.
- Professional Assistance: Repairing or replacing tilt cylinders often requires specialized knowledge and skills. It is recommended to seek professional assistance from hydraulic technicians or authorized service providers who possess expertise in hydraulic system repairs. They can accurately diagnose the issue, recommend the appropriate course of action, and ensure that the repaired or replaced tilt cylinder meets the necessary specifications and safety standards.
- Maintenance Practices: Regular maintenance practices, such as routine inspections, cleaning, and lubrication, can help prevent extensive damage to tilt cylinders. Timely identification and resolution of minor issues can prolong the life of the cylinder and reduce the likelihood of major damage. Following manufacturer guidelines for maintenance and usage can contribute to the longevity and reliability of tilt cylinders.
- Quality Replacement Parts: When replacing damaged tilt cylinders, it is important to use high-quality replacement parts. Genuine parts or components recommended by the original equipment manufacturer (OEM) ensure compatibility and optimal performance. Using substandard or incompatible parts may compromise the functionality and safety of the equipment.
Whether through repair or replacement, addressing damaged tilt cylinders is crucial for maintaining the efficiency, safety, and longevity of machinery and equipment. Regular maintenance and prompt action in addressing any damage or wear can help extend the lifespan of tilt cylinders and ensure the smooth operation of hydraulic systems.
What industries commonly use tilt cylinders in their equipment?
Tilt cylinders find applications in various industries where heavy machinery is utilized. These industries rely on tilt cylinders to enable controlled tilting or angling of components. Here are some industries that commonly use tilt cylinders in their equipment:
- Construction: Tilt cylinders are extensively used in the construction industry. They are employed in equipment such as excavators, bulldozers, backhoes, and loaders. Tilt cylinders allow for precise adjustment of buckets, blades, or attachments, enabling efficient digging, grading, and leveling operations.
- Mining: The mining industry utilizes tilt cylinders in equipment like mining shovels, excavators, and haul trucks. Tilt cylinders play a vital role in controlling the angles of buckets or blades, facilitating efficient digging, loading, and material handling in mining operations.
- Agriculture: In the agricultural sector, tilt cylinders are employed in machinery such as tractors, combine harvesters, and agricultural loaders. They enable the tilting of implements, such as plows or buckets, allowing farmers to adjust the working angle for optimal soil tillage, material handling, or crop harvesting.
- Forestry: Tilt cylinders are used in forestry equipment like feller bunchers, skidders, and loaders. They assist in controlling the tilt of cutting heads, grapples, or blades, enabling precise tree felling, log handling, and forestry operations.
- Material Handling: Industries involved in material handling, such as warehouses, distribution centers, and ports, utilize tilt cylinders in equipment like forklifts, reach stackers, and container handlers. Tilt cylinders allow for the controlled tilting of forks, attachments, or platforms, facilitating efficient loading, unloading, and stacking of goods.
- Waste Management: Tilt cylinders are employed in waste management equipment like garbage trucks, waste compactors, and recycling machinery. They enable controlled tilting of containers, compacting units, or sorting mechanisms, enhancing waste collection, compaction, and recycling processes.
These industries represent a few examples of the sectors that commonly utilize tilt cylinders in their equipment. However, tilt cylinders can also be found in other industries where controlled tilting or angling of components is required to optimize operational efficiency and productivity.
In summary, tilt cylinders are widely used in industries such as construction, mining, agriculture, forestry, material handling, and waste management. These industries rely on tilt cylinders to achieve precise control and adjustment of components, enhancing the performance and versatility of their equipment in various applications.
editor by CX 2023-12-11