Product Description
Guaranteed Quality Unique 32.6kg Left/Right Forklift hydraulic Lifting Cylinder
In a forklift, the left/right lifting cylinder (also known as the side shift cylinder) is a hydraulic component that allows the operator to adjust the position of the forks laterally. It enables the divisions to move left or right independently of the mast, providing increased maneuverability and precise load positioning. Proper operation and maintenance of the left/right lifting cylinder contribute to safely and efficiently handling loads in a forklift. It allows operators to adjust the forks laterally to accommodate different load sizes and optimize load positioning, enhancing productivity and safety during material handling operations.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ56 | Φ45 | 1500 | 1658 | 18.1MPa | G1/2 | 32.6kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
Here are some essential points to know about the left/right lifting cylinder in a forklift:
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Function: The left/right lifting cylinder controls the side shift movement of the forks. It allows the operator to shift the forks horizontally to accommodate different load widths, aligns with pallets or containers, or adjust the load position for better balance.
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Hydraulic Power: Like other hydraulic components in a forklift, the left/right lifting cylinder operates using hydraulic power. When the operator activates the side shift control lever or joystick, hydraulic fluid is directed to the cylinder, causing it to extend or retract and initiate the lateral movement of the forks.
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Construction: The left/right lifting cylinder is typically a double-acting hydraulic cylinder. It consists of a cylindrical barrel, a piston rod, and seals to prevent fluid leakage. Depending on the forklift design, the cylinder is mounted either on the carriage or on a separate side shift mechanism. The piston rod extends and retracts within the cylinder barrel, allowing the forks to move left or right.
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Control: The operator controls the left/right lifting cylinder using a control lever or joystick located in the forklift's operator compartment. By manipulating the control lever, the operator can activate the hydraulic system to extend or retract the cylinder, thereby initiating the lateral movement of the forks.
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Safety Features: Forklifts equipped with left/right lifting cylinders often have safety features related to the side shift operation. These may include load backrests, proximity sensors, or limit switches to prevent collisions or damage during side shift movement.
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Maintenance: Regular maintenance is crucial to ensure the proper functioning of the left/right lifting cylinder. Follow the manufacturer's recommended maintenance procedures, which typically include visual inspections, lubrication of moving parts, and checking for any fluid leaks or damaged seals. Trained technicians should promptly address any identified issues.
How often should the left/right lifting cylinder be inspected and lubricated?
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Visual Inspection: Regularly inspect the left/right lifting cylinder, ideally during pre-shift checks or routine maintenance. Look for any signs of damage, leaks, or abnormal wear. Inspect the seals, connections, and mounting points for integrity.
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Lubrication: The lubrication requirements for the left/right lifting cylinder may vary depending on the forklift design and manufacturer's specifications. Some forklifts have self-lubricating components, while others require periodic greasing or lubrication. Refer to the manufacturer's guidelines or the forklift's manual for the recommended lubrication schedule and points.
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Usage Intensity: Consider the intensity of forklift usage when determining the inspection and lubrication frequency. Forklifts operating in heavy-duty applications or environments with high dust or debris may require more frequent inspections and lubrication to ensure optimal performance and prevent premature wear.
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Condition-Based Maintenance: Besides following a regular inspection schedule, it is essential to practice condition-based maintenance. Monitor the performance of the left/right lifting cylinder and respond promptly to any signs of malfunction or decreased functionality. If unusual noises, reduced side shift capability, or fluid leaks are observed, seek professional assistance for inspection and repair.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard
Our Factory
Packaging & Shipping
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
Can tilt cylinders be used in mining equipment for material transport?
Yes, tilt cylinders can be used in mining equipment for material transport. These cylinders play a crucial role in enhancing the functionality and efficiency of mining machinery involved in the movement of materials within mining operations. Here's a detailed explanation:
- Bed Tilt Control: Tilt cylinders enable control over the tilt angle of the loading or hauling bed in mining equipment such as dump trucks, articulated trucks, and underground mining vehicles. By adjusting the tilt angle, operators can optimize the loading, dumping, and spreading of materials, improving the efficiency of material transport.
- Load Discharge: Tilt cylinders facilitate the discharge of materials from mining equipment. By tilting the bed or container, operators can unload the materials at the desired location, such as stockpiles or processing areas. The precise control provided by tilt cylinders ensures accurate and efficient material discharge, reducing the risk of spillage and improving overall productivity.
- Center of Gravity Management: Tilt cylinders help in managing the center of gravity of mining equipment during material transport. By adjusting the tilt angle, operators can optimize the distribution of weight and maintain stability, especially when navigating uneven or challenging terrains. This center of gravity management enhances safety and control during material transport operations.
- Material Flow Control: Tilt cylinders allow operators to control the flow of materials within mining equipment. By adjusting the tilt angle, they can regulate the rate at which materials are loaded, dumped, or spread. This control over material flow ensures efficient handling, minimizes material loss, and optimizes the utilization of mining equipment.
- Integration with Hydraulic Systems: Tilt cylinders are integrated with the hydraulic systems present in mining equipment. Hydraulic power is utilized to actuate the cylinders, providing the required force and control for bed or container tilt adjustment. The hydraulic system enables responsive and precise movement, allowing operators to position the materials accurately and efficiently.
- Robust Design: Tilt cylinders used in mining equipment are designed to withstand the harsh operating conditions encountered in mining environments. They are engineered to handle heavy loads, extreme temperatures, dust, and debris. The robust design ensures durability, reliability, and long service life, even in demanding mining applications.
Therefore, tilt cylinders can be effectively utilized in mining equipment for material transport. Whether it involves bed tilt control, load discharge, center of gravity management, material flow control, integration with hydraulic systems, or the robust design required for mining operations, tilt cylinders contribute to improving the efficiency, safety, and productivity of material transport within mining sites.
How does a tilt cylinder handle variations in cylinder size and capacity?
A tilt cylinder is designed to handle variations in cylinder size and capacity effectively. It is a versatile component that can accommodate different specifications to meet the specific requirements of various applications. Here's a detailed explanation:
- Size Flexibility: Tilt cylinders are available in a range of sizes to accommodate different equipment configurations and operating conditions. Manufacturers offer cylinders with varying bore sizes, rod diameters, and stroke lengths. The size flexibility allows for proper integration with diverse machinery and ensures optimal performance based on the specific load and force requirements.
- Force Capacity: Tilt cylinders are designed to handle different force capacities. The force capacity of a cylinder depends on factors such as the hydraulic pressure, cylinder size, and piston area. Manufacturers provide tilt cylinders with varying force ratings, allowing operators to choose the appropriate cylinder based on the equipment's load and the desired tilt angle adjustment force.
- Load-Bearing Capability: Tilt cylinders are engineered to handle the loads encountered in various applications. They are designed to withstand the forces exerted during equipment operation and maintain structural integrity. The load-bearing capability of a tilt cylinder is determined by factors such as the materials used, cylinder size, and design features. By selecting the appropriate cylinder size and capacity, operators can ensure that the tilt cylinder can handle the specific loads encountered in their application.
- Customization Options: Manufacturers offer customization options for tilt cylinders to cater to specific requirements. This customization includes the ability to adapt the cylinder's size, capacity, and other parameters to meet the needs of the equipment and application. By collaborating with manufacturers, operators can obtain tilt cylinders that are tailored to their unique specifications, ensuring optimal performance and compatibility.
- Interchangeability: Tilt cylinders are designed to be interchangeable in many cases. Manufacturers often follow industry standards or provide compatible mounting options, allowing operators to replace or upgrade cylinders without significant modifications. This interchangeability simplifies maintenance and replacement processes, enabling operators to adapt the cylinder size and capacity as needed.
Therefore, a tilt cylinder handles variations in cylinder size and capacity through size flexibility, offering different force capacities, providing adequate load-bearing capability, offering customization options, and ensuring interchangeability. These features enable operators to select and install tilt cylinders that are suitable for their specific equipment and application requirements, enhancing the overall functionality and performance of the machinery.
How does a tilt cylinder handle variations in tilt angle and load?
A tilt cylinder is designed to handle variations in tilt angle and load to ensure optimal performance and safe operation. It employs various mechanisms and features that allow it to adapt to different angles and loads. Here's a detailed explanation:
- Adjustable Force and Stroke: Tilt cylinders can be adjusted to accommodate variations in tilt angle and load. The force generated by the cylinder can be controlled by adjusting the hydraulic pressure, allowing for precise control over the tilting movement. Similarly, the stroke length of the cylinder can be customized to provide the desired range of motion, enabling flexibility in achieving different tilt angles.
- Flow Control Valves: Tilt cylinders often incorporate flow control valves that regulate the speed and rate of hydraulic fluid flow. These valves allow operators to adjust the flow rate, providing finer control over the tilting movement. By adjusting the flow control valves, operators can handle variations in tilt angle and load with greater precision and stability.
- Load-Sensing Technology: Some advanced tilt cylinders utilize load-sensing technology to automatically adjust the force output based on the load applied. Load sensors integrated into the cylinder or the hydraulic system provide real-time feedback on the load, enabling the cylinder to adjust its force accordingly. This ensures consistent and safe operation, even when dealing with varying loads.
- Structural Integrity: Tilt cylinders are designed with robust construction to handle variations in load. The materials used, such as high-strength steel, provide structural integrity and durability. The cylinder's design considers factors such as bending moments and stress distribution to ensure safe operation under different load conditions.
- Seals and Lubrication: Tilt cylinders incorporate seals and lubrication systems to minimize friction and maintain the required performance. Seals prevent leakage and contamination, ensuring the hydraulic system operates efficiently. Proper lubrication reduces wear and tear on moving parts, allowing the cylinder to handle variations in tilt angle and load smoothly and reliably.
- Stability and Balance: Tilt cylinders are designed to maintain stability and balance during tilting operations. The cylinder's attachment points, along with the equipment's center of gravity, are carefully considered to ensure safe and controlled tilting. This helps prevent instability or tipping when facing variations in tilt angle or load.
By incorporating adjustable force and stroke, flow control valves, load-sensing technology, robust construction, seals and lubrication, as well as ensuring stability and balance, tilt cylinders can effectively handle variations in tilt angle and load. These features enable precise control, safe operation, and reliable performance in a wide range of applications across industries.
What industries commonly use tilt cylinders in their equipment?
Tilt cylinders find applications in various industries where heavy machinery is utilized. These industries rely on tilt cylinders to enable controlled tilting or angling of components. Here are some industries that commonly use tilt cylinders in their equipment:
- Construction: Tilt cylinders are extensively used in the construction industry. They are employed in equipment such as excavators, bulldozers, backhoes, and loaders. Tilt cylinders allow for precise adjustment of buckets, blades, or attachments, enabling efficient digging, grading, and leveling operations.
- Mining: The mining industry utilizes tilt cylinders in equipment like mining shovels, excavators, and haul trucks. Tilt cylinders play a vital role in controlling the angles of buckets or blades, facilitating efficient digging, loading, and material handling in mining operations.
- Agriculture: In the agricultural sector, tilt cylinders are employed in machinery such as tractors, combine harvesters, and agricultural loaders. They enable the tilting of implements, such as plows or buckets, allowing farmers to adjust the working angle for optimal soil tillage, material handling, or crop harvesting.
- Forestry: Tilt cylinders are used in forestry equipment like feller bunchers, skidders, and loaders. They assist in controlling the tilt of cutting heads, grapples, or blades, enabling precise tree felling, log handling, and forestry operations.
- Material Handling: Industries involved in material handling, such as warehouses, distribution centers, and ports, utilize tilt cylinders in equipment like forklifts, reach stackers, and container handlers. Tilt cylinders allow for the controlled tilting of forks, attachments, or platforms, facilitating efficient loading, unloading, and stacking of goods.
- Waste Management: Tilt cylinders are employed in waste management equipment like garbage trucks, waste compactors, and recycling machinery. They enable controlled tilting of containers, compacting units, or sorting mechanisms, enhancing waste collection, compaction, and recycling processes.
These industries represent a few examples of the sectors that commonly utilize tilt cylinders in their equipment. However, tilt cylinders can also be found in other industries where controlled tilting or angling of components is required to optimize operational efficiency and productivity.
In summary, tilt cylinders are widely used in industries such as construction, mining, agriculture, forestry, material handling, and waste management. These industries rely on tilt cylinders to achieve precise control and adjustment of components, enhancing the performance and versatility of their equipment in various applications.
editor by CX 2023-12-06