Product Description
Factory Directly Wholesale Hydraulic Outrigger Expansion Cylinder for Mobile Crane Price
Hydraulic Outrigger Expansion Cylinder for Mobile Cranes
The outrigger expansion cylinder is essential to a mobile crane's outrigger system. The outrigger system provides stability and support to the crane during lifting operations by extending outriggers or stabilizers from the crane's chassis. These outriggers create a broader base and distribute the load to prevent tipping or instability.
Here's how the outrigger expansion cylinder works in a mobile crane:
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Purpose: The outrigger expansion cylinder is responsible for extending and retracting the outrigger beams or legs of the crane. It provides the hydraulic power necessary to move the outriggers in and out to the desired position.
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Hydraulic System: The outrigger expansion cylinder is part of the crane's hydraulic system. It is typically connected to a hydraulic pump that supplies pressurized hydraulic fluid to the cylinder for operation.
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Cylinder Design: The outrigger expansion cylinder consists of a cylinder barrel and a piston rod. The cylinder barrel is mounted to the crane chassis or base, while the piston rod is connected to the outrigger beam or leg. The cylinder barrel and piston rod form a sealed chamber that contains hydraulic fluid.
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Extension and Retraction: When hydraulic fluid is supplied to the cylinder, it applies pressure to the piston, causing it to move outward. As the piston extends, it pushes the outrigger beam or leg, extending it horizontally to provide additional support and stability.
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Locking Mechanism: Once the outrigger beam or leg reaches the desired position, a locking mechanism is typically engaged to secure it in place. This ensures that the outrigger remains extended and prevents unintentional movement during crane operations.
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Retraction and Stowing: When the lifting operation is complete or the crane needs to be moved, the hydraulic fluid is reversed or released from the outrigger expansion cylinder. This allows the piston to retract, pulling the outrigger beam or leg back towards the crane chassis. The outrigger is then stowed, providing a more compact configuration for transportation or storage.
How does Outrigger Expansion Cylinder works?
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The outrigger expansion cylinder is a hydraulic cylinder used in the outrigger system of mobile cranes. Its primary function is to extend and retract the outrigger beams or legs, which provide stability and support to the crane during lifting operations. Here's a closer look at how an outrigger expansion cylinder works:
1. Hydraulic System: The outrigger expansion cylinder is part of the crane's hydraulic system. It is connected to a hydraulic pump or power source that supplies pressurized hydraulic fluid.
2. Cylinder Construction: The outrigger expansion cylinder consists of a cylinder barrel and a piston assembly. The cylinder barrel is typically mounted to the crane chassis or base, while the piston assembly is connected to the outrigger beam or leg.
3. Extension: Hydraulic fluid is supplied to the cylinder through hydraulic hoses or lines to extend the outrigger. The pressurized fluid enters the cylinder and acts on 1 side of the piston, pushing it outward.
4. Piston Movement: As hydraulic pressure is applied to the piston, it moves outward within the cylinder barrel. The piston's movement is transmitted to the outrigger beam or leg, causing it to extend horizontally away from the crane.
5. Locking Mechanism: Once the outrigger reaches the desired position, a locking mechanism is typically engaged to secure it in place. This prevents unintentional movement or retraction of the outrigger during crane operations.
6. Retraction: When the outrigger needs to be retracted or stowed, the flow of hydraulic fluid is reversed or released. This allows the pressure to equalize on both sides of the piston, and gravity or spring mechanisms may aid in retracting the outrigger beam or leg.
7. Stowing: As the piston retracts within the cylinder barrel, the outrigger beam or leg is pulled back towards the crane chassis. It is then stowed in a more compact position for transportation or storage.
The operation of the outrigger expansion cylinder is typically controlled from the crane's control panel by the crane operator or a dedicated outrigger operator. They can activate the hydraulic system, monitor the extension or retraction of the outriggers, and engage the locking mechanisms as needed.
It's important to note that the specific design, size, and operation of outrigger expansion cylinders may vary depending on the crane manufacturer and model. Manufacturers provide guidelines, instructions, and safety precautions for properly using and maintaining the outrigger system and its components, including the expansion cylinders. Following these guidelines is crucial to ensuring the stability and safe operation of the crane.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
| Certification: | GS, RoHS, CE, ISO9001 |
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| Pressure: | High Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
Can tilt cylinders be used in manufacturing machinery for material processing?
Yes, tilt cylinders can be used in manufacturing machinery for material processing. These cylinders offer several advantages that enhance the efficiency, versatility, and precision of material processing operations. Here's a detailed explanation:
- Tilt Angle Adjustment: Tilt cylinders allow for precise tilt angle adjustment of equipment attachments, such as cutting tools, milling heads, or processing platforms. This adjustability enables operators to achieve the desired tilt angle for material processing tasks. By controlling the tilt angle, operators can optimize the cutting or processing angle, resulting in improved accuracy, quality, and efficiency.
- Material Positioning: Tilt cylinders assist in proper material positioning during processing. By adjusting the tilt angle of the equipment, operators can align the material in the ideal position for cutting, shaping, or other processing operations. This ensures consistent material engagement with the cutting tools or processing surfaces, minimizing errors and improving overall precision.
- Enhanced Accessibility: Tilt cylinders provide enhanced accessibility to the material being processed. By tilting the equipment, operators can gain better access to different areas of the material, even hard-to-reach or complex surfaces. This accessibility facilitates efficient processing and allows for the execution of intricate operations with greater ease.
- Process Optimization: Tilt cylinders contribute to process optimization by enabling operators to adjust the tilt angle based on specific material characteristics or processing requirements. For instance, certain materials may require a specific tilt angle to achieve optimal chip removal during cutting or to enhance the efficiency of material shaping. The ability to optimize the tilt angle enhances process control and ensures the desired output quality.
- Flexibility in Material Handling: Tilt cylinders provide flexibility in material handling during processing operations. They allow for the tilting of workpieces or platforms, enabling operators to orient the material in the most suitable position for processing. This flexibility accommodates various material shapes, sizes, and orientations, expanding the range of materials that can be effectively processed using the machinery.
- Integration with Automation: Tilt cylinders can be integrated with automation systems in manufacturing machinery. This integration enables automated tilt angle adjustments based on predefined parameters or sensor feedback. By incorporating tilt cylinders into automated material processing systems, manufacturers can achieve consistent and repeatable processing results, reduce manual intervention, and improve overall productivity.
Therefore, tilt cylinders can be effectively utilized in manufacturing machinery for material processing. Whether it involves tilt angle adjustment, material positioning, enhanced accessibility, process optimization, flexibility in material handling, or integration with automation, tilt cylinders contribute to improving the efficiency, precision, and versatility of material processing operations in the manufacturing industry.
How does a tilt cylinder contribute to energy-efficient equipment operation?
A tilt cylinder plays a significant role in promoting energy-efficient equipment operation. By implementing certain design features and functionalities, tilt cylinders help optimize energy usage and improve overall equipment performance. Here's a detailed explanation:
- Accurate Control: Tilt cylinders allow for precise control of the angle and position of attachments or implements, such as blades or buckets. This level of control enables operators to perform tasks with greater accuracy, minimizing the need for rework or additional passes. By achieving the desired angle or position on the first attempt, energy consumption is reduced, leading to more efficient equipment operation.
- Reduced Wasted Effort: Tilt cylinders prevent wasted effort by providing operators with the ability to adjust the tilt angle according to the specific requirements of the task at hand. For example, in grading operations, the ability to fine-tune the blade angle ensures that only the necessary amount of soil is moved, avoiding unnecessary exertion and energy expenditure. By minimizing wasted effort, tilt cylinders contribute to energy conservation and more efficient equipment operation.
- Optimized Material Handling: In equipment like excavators, tilt cylinders allow for precise control of the bucket tilt angle during material handling operations. This optimized control ensures that the right amount of material is loaded or dumped, minimizing spillage and unnecessary movements. By reducing material waste and improving handling efficiency, energy consumption is optimized, resulting in energy-efficient equipment operation.
- Hydraulic System Efficiency: Tilt cylinders are part of the hydraulic system in equipment. A well-designed hydraulic system, including the tilt cylinder, ensures efficient power transmission and minimal energy losses. By utilizing advanced hydraulic technologies, such as efficient pumps, valves, and control systems, equipment manufacturers can optimize the energy efficiency of the overall system, including the tilt cylinder's operation.
- Smart Control Systems: Some modern equipment incorporates smart control systems that integrate with the tilt cylinder. These systems utilize sensors, actuators, and data processing capabilities to optimize equipment operation and energy usage. By analyzing real-time data, such as load conditions, terrain characteristics, and operator inputs, the control system can adjust the tilt cylinder's operation for maximum energy efficiency while maintaining productivity.
- System Integration and Optimization: Tilt cylinders are designed to integrate seamlessly into the overall equipment system. Manufacturers optimize the interaction between the tilt cylinder, hydraulic system, control systems, and other components to achieve energy-efficient equipment operation. Components are selected and engineered to work together harmoniously, minimizing energy losses and maximizing system performance.
By enabling accurate control, reducing wasted effort, optimizing material handling, contributing to efficient hydraulic systems, incorporating smart control systems, and focusing on system integration and optimization, tilt cylinders significantly contribute to energy-efficient equipment operation. These cylinders play a vital role in enhancing productivity while minimizing energy consumption, promoting sustainability, and reducing operational costs.
What are the components and features of a tilt cylinder?
A tilt cylinder consists of several components and features that contribute to its functionality and performance. These components work together to enable controlled tilting or angling of components in heavy machinery. Here are the key components and features of a tilt cylinder:
- Cylinder Body: The cylinder body forms the main structure of the tilt cylinder. It houses the piston and provides support and stability during operation. The cylinder body is typically made of durable materials, such as steel, to withstand high loads and harsh operating conditions.
- Piston: The piston is a cylindrical component that divides the cylinder body into two chambers: the rod side and the head side. It is responsible for generating the necessary force to move the rod and perform the tilting action. The piston is sealed to prevent hydraulic fluid leakage between the chambers.
- Rod: The rod is attached to the piston and extends outside the cylinder body. It is connected to the component being tilted, such as a bucket or blade, in heavy machinery. The rod transfers the force generated by the piston to the attached component, causing the desired tilting movement.
- Hydraulic Seals: Hydraulic seals are critical components that ensure the proper functioning of the tilt cylinder. They prevent hydraulic fluid leakage and maintain the separation between the rod side and the head side of the cylinder. Common types of hydraulic seals used in tilt cylinders include piston seals, rod seals, and wiper seals.
- Hydraulic Fluid Ports: The tilt cylinder is connected to a hydraulic system through hydraulic fluid ports. These ports allow hydraulic fluid to enter and exit the cylinder, creating the necessary pressure and flow to control the tilting movement. The hydraulic fluid ports are typically equipped with fittings or connectors for secure attachment to the hydraulic system.
- Control Valves: Control valves play a crucial role in regulating the flow and pressure of hydraulic fluid within the tilt cylinder. They are part of the hydraulic system and allow the operator to control the speed, direction, and extent of the tilting movement. Control valves enable precise positioning and adjustment of the tilted component.
- Limit Switches or Sensors: Tilt cylinders may include limit switches or sensors to provide feedback on the position and angle of the tilted component. These safety features help prevent over-tilting or unintended movement, ensuring safe operation and protecting both the machinery and operators.
The features and components of a tilt cylinder are designed to withstand high loads, provide precise control, and ensure reliable and safe operation. The robust construction, hydraulic seals, hydraulic fluid ports, control valves, and safety features make tilt cylinders capable of performing controlled tilting actions in heavy machinery applications.
In summary, a tilt cylinder comprises key components such as the cylinder body, piston, rod, hydraulic seals, hydraulic fluid ports, control valves, and may incorporate safety features like limit switches or sensors. These components and features work together to enable the controlled tilting or angling of components, enhancing the versatility and functionality of heavy machinery.
editor by CX 2023-12-04